Screw press separator for cow bedding
Achieve high dry solids content with screw press technology, optimizing cow bedding preparation and manure treatment while automatically managing continuous operations.
The SEPCOM Bedding Screw Press Separator from WAMGROUP provides an innovative solution for livestock farmers and biogas plant operators, specializing in cow bedding and manure treatment. It employs screw conveyor technology, combining gravity and mechanical compression to efficiently separate solid and liquid phases. This equipment enables the production of cow bedding material and nutrient-rich compost in a continuous, fully automated process. With a throughput of up to 20 m³/h, it ensures high dry-solids content, vital for optimized material reuse.
Featuring a stainless-steel hopper with overflow, it maintains a constant head and ensures smooth operation. The self-adjusting pneumatic outlet and automated control unit adjust pressure based on the dry matter content, offering a consistent separation outcome. This system’s wear-resistant screen basket and cost-effective spare parts contribute to reduced maintenance time and overall operational savings. Configurable with screen basket slot sizes from 0.75 to 0.90 mm, the SEPCOM Bedding Separator integrates seamlessly into existing manure treatment systems, providing versatile solutions for environmental and livestock breeding industries.
Benefits
- Reduces bedding material costs by providing reusable cow bedding through effective solids separation.
- Ensures consistent material dryness with automated pressure adjustments, minimizing manual intervention.
- Lowers maintenance expenses with wear-resistant components and affordable spare parts.
- Enhances operational efficiency with continuous duty and fully automated processes.
- Supports sustainable waste management by turning manure into nutrient-rich compost and organic soil amendments.
- Applications
- Manure treatment,Digestate treatment,Cow bedding,Livestock breeding
- End products
- Organic soil amendment,Nutrient-rich compost,Fertilizer base,Cow bedding material
- Steps before
- Manure Collection,Manure Storage,Preconditioning of Manure,Screening
- Steps after
- Drying of Separated Solids,Bedding Material Transport,Bedding Application,Effluent Management
- Input ingredients
- cow manure,digestate
- Output ingredients
- separated solid,separated liquid,green bedding
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- Hydraulic Throughput
- Max 20 m³/h
- Dry Matter Content for Solid
- >34%
- Dry Matter Content for Liquid
- <5%
- Screen Basket Slot Size
- 0.75 to 0.90 mm
- Automation
- Full control unit
- Construction Material
- Stainless Steel
- Automation level
- Automatic with control unit
- Batch vs. continuous operation
- Continuous duty
- Changeover time
- Significantly reduced
- Cleaning method
- Requires simple operation
- Energy efficiency
- High separation efficiency
- Integrated Steps
- Compensator hopper tank and overflow
- Working mechanism
- Screw press solids-liquid separator
- Abrasion resistance
- Yes
- Biological compatibility
- Suitable for cow manure and digestate
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- 0.5–2.5 g/cm³
- Material of construction
- Stainless steel
- Screen basket size
- 0.75 to 0.90 mm slot sizes
- Conveyor type
- Screw
- Discharge method
- Counter-pressure diaphragms
- Hopper type
- Compensator tank with overflow
- Control panel type
- Simple / Full control unit
- Screen basket slot size
- 0.75 to 0.90 mm
- Integration with pneumatic pressor
- Easy control unit
- Counter-pressure adjustment
- Self-adjusting pneumatic