Semi-automatic capper for twisting and screwing metal and plastic caps

Effortlessly achieve precise cap tightening with this portable, pneumatic system, ideal for diverse liquid product packaging, ensuring secure seals on a wide range of cap sizes and types for enhanced product integrity.

The KAP 901 from Kulp Makina is a semi-automatic pneumatic capping machine uniquely designed to address a diverse range of capping needs for the food and beverage, packaging, and manufacturing industries. This user-friendly equipment employs a pneumatic system driven by an air motor, allowing quick and precise tightening of plastic and metal screw caps, as well as metal twist-off caps. With a processing capacity of 800-900 packages per hour, it’s well-suited for applications in sauces, essential oils, and liquid formulations, ensuring optimal sealing for products like barbecue sauce, lavender essential oil, and various vinegars.

Integration into existing production lines is seamless due to its lightweight, portable design, and ease of installation on working tables or conveyor lines. The KAP 901 features torque adjustment via compressed air, which automatically stops once the desired torque is achieved, preventing cap damage with its specially designed plastic mold. Additionally, it offers flexibility, accommodating standard and special cap sizes, enhancing operational efficiency for packaging departments.

Benefits

  • Enhances production efficiency with a capacity of up to 900 packages per hour.
  • Provides versatile capping solutions for a variety of cap types and sizes.
  • Minimizes risk of cap damage with torque-controlled pneumatic operation.
  • Supports seamless integration into existing production lines with its portable design.
  • Reduces operator fatigue through a weightless design facilitated by balancer support.
Applications
Vinegar,Ketchup,Sauces,Liquid formulations,Dishwashing liquids,Mayonnaise,Essential oils
End products
Red wine vinegar,Barbecue sauce,Low-fat mayonnaise,Soy sauce,Lemon essential oil,Balsamic vinegar,Spicy ketchup,Citrus dishwashing liquid,Lavender essential oil
Steps before
Filling,Positioning Caps
Steps after
Packing,Labeling
Input ingredients
plastic screw caps,metal screw caps,metal twist-off caps
Output ingredients
sealed packages,capped bottles,tightly sealed containers
Cap type
Metal Twist-Off / Plastic Screw / Metal Screw
Capacity
800-900 Packages/Hour
Automation
Semi-Automatic
Torque adjustment
Via compressed air inlet
Pneumatic system
Yes
Air motor
Yes
Plastic mould protection
Yes
Auto-stop feature
Yes
Balancer system
Yes
Installation
Easy on tables or conveyor lines
Working mechanism
Pneumatic system,air motor
Automation level
Semi-automatic
Torque control
Compressed air inlet
Ease of operation
Weightless due to balancer
Changeover flexibility
Accommodates different cap sizes
Installation flexibility
Installation on tables or conveyors
Capacity
800-900 Packages/Hour
Metal compatibility
Yes
Plastic compatibility
Yes
Cap type compatibility
Metal Twist-Off,Plastic Screw,Metal Screw
Corrosion resistance
Friction-reducing plastic mold
Compact footprint
Portable
Control panel type
Pneumatic
Control panel type
Pneumatic control
Market info