Semi-automatic tray sealer for ready meals
Achieve optimal freshness with consistent sealing, maximizing shelf life for various tray-packed foods using energy-efficient, all-electric technology.
The Proseal XTRs Tray Sealing Machine is designed for diverse industries such as food, pet food, and pharmaceuticals. This semi-automatic rotary-table unit excels in sealing efficiency by using an all-electric system—eliminating the need for compressed air and reducing energy costs. Its rapid-change tooling allows for switch between tray sizes in under five minutes, ensuring minimal downtime. With integrated HMI and recipe-driven controls, it streamlines operations and provides a user-friendly experience in multiple languages. Optional features like Modified Atmosphere Packaging (MAP) extend product shelf life, making it ideal for manufacturers of products ranging from pureed baby foods to ready meals. The machine’s open and hygienic design simplifies cleaning and maintenance, while being fully portable and equipped with a PLC-based temperature control system. Additionally, it complies with industry standards, making it a reliable solution for stringent production environments.
Benefits
- Lowers operational costs with energy-efficient electric sealing.
- Minimizes downtime with quick-release tooling for fast tray size changes.
- Enhances product shelf life through optional MAP and gas flush capabilities.
- Simplifies operation with user-friendly, multi-language HMI controls.
- Eases maintenance and ensures hygienic operation with its open design.
- Applications
- Seafood,Ready meals,Pet food,Sandwiches,Bakery,Confectionery,Meat,Fruits,Nuts,Plant-based protein,Poultry,Baby food,Pharmaceutical
- End products
- Chocolate truffles,Turkey and cheese sandwiches,Frozen shrimp,Chicken breasts,Roasted almonds,Sliced apples,Dry dog food kibble,Microwavable lasagna,Pureed baby food pouches,Plant-based burger patties,Croissants,Capsule blister packs
- Steps before
- Grinding,Mixing,Portioning,Slicing,Preparation
- Steps after
- Packing,Modified Atmosphere Packaging,Labeling,Distribution,Cooling
- Input ingredients
- trays,packaging film,food products
- Output ingredients
- sealed trays,packaged food products
- Sealing Capacity
- 30 packs per minute
- Air Requirement
- No compressed air required
- Sealing Method
- Electric seal
- Electrical Supply
- 200V 16A
- Tray Size
- 270mm width
- Tool Changeover Time
- Less than five minutes
- Optional Features
- MAP gas flush,print coding
- Height
- 1695mm
- Length
- 1257mm
- Width
- 1240mm
- Weight
- 446kg
- Automation
- PLC-based temperature control
- Tray Dimensions - One Impression
- 270mm x 438mm x 105mm
- Tray Dimensions - Two Impressions
- 270mm x 207mm x 105mm
- Tray Dimensions - Three Impressions
- 270mm x 104mm x 105mm
- Tray Dimensions - Four Impressions
- 270mm x 71mm x 105mm
- Working mechanism
- Rotary-table,two-station
- Automation level
- Recipe driven control with PLC
- Changeover time
- Less than five minutes
- Energy efficiency
- Reduced energy usage
- CIP/SIP
- Hygienic design for easy cleaning
- Cleaning method
- Open design for manual cleaning
- Batch vs. continuous operation
- Batch (tray-based)
- Air incorporation control
- No compressed air required
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Stainless Steel Construction
- Density/particle size
- N/A for tray sealer
- Machine footprint
- 1695mm (Height) x 1257mm (Length) x 1240mm (Width)
- Weight
- 446kg
- Tray dimensions
- 270mm (Width) x 438mm (Length) x 105mm (Depth)
- Sealing Capacity
- 30 packs per minute
- Portability
- Fully portable
- HMI type
- Fully graphical,multi-language
- Control panel type
- Integrated HMI
- Recipe driven control
- Yes
- Tool lock mechanism
- Automatic
- Tooling compatibility
- Legacy GTR tooling
- Optional features
- MAP gas flush,print coding
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.