Servo-driven dosing and portioning system

Optimally dose and portion a wide range of food products with precise weight accuracy, enhancing your processing line’s efficiency while maintaining flexibility for various packaging formats.

The Produktleser DS from Frey Maschinenbau is a servo-driven dosing and portioning system designed for precision in food processing. This equipment uses a servo motor with a teach function to modify the movement stroke, allowing for adaptable control over portion sizes and weights. Suitable for delicatessen producers and sausage manufacturers, it effectively handles applications ranging from pâté to cookie dough, offering accurate dosing into thermoformers, cans, or trays. Capable of 1 to 8-way distribution, it integrates seamlessly into existing production lines, supported by its ability to work with solid and liquid products. The system features weight-accurate separation via multiple piston and cutter configurations, ensuring consistency and reducing waste in high-volume operations. With customization available to meet specific production needs, Frey Maschinenbau provides engineering support to facilitate smooth integration. Designed for efficiency, the Produktleser DS reduces energy consumption while maintaining precision, making it a valuable asset in achieving optimal production outcomes.

Benefits

  • Ensures product consistency and reduces waste with precise dosing and portioning.
  • Integrates smoothly into existing production lines to enhance operational efficiency.
  • Lowers energy costs with servo-driven motor optimization.
  • Adapts to a wide range of food products, supporting diverse production needs.
  • Minimizes manual intervention, reducing labor costs and potential for error.
Applications
Trade foods,Trays,Vacuum-filled products,Kebap,Sausages,Dough-based products,Delicatessen,Processed meats,Canned goods
End products
Canned soups,Canned beans,Pastry sheets,Pre-packaged salads,Bologna,Lasagna trays,Pâté,Bratwurst,Ham loaf,Cookie dough,Turkey cold cuts,Canned tuna,Doner kebab slices
Steps before
Grinding,Co-extrusion,Preparation for filling
Steps after
Thermoforming,Can filling,Tray filling,Rack loading,Grid placement,Packaging
Input ingredients
filling materials,ingredients,dough,meat
Output ingredients
filled thermoformers,filled cans,filled trays,filled racks,filled grids,dosed products
Dosing Paths
1 to 8-way distribution
Filling Integration
Thermoformers,cans,trays,racks,grids,dough lines
Weight Accuracy
Weight-accurate separation
Motion Control
Infinitely variable stroke via servo motor
Automation
Servo-driven with teach function
Automation level
Servo-driven
Batch vs. continuous operation
Batch
Cleaning method
Manual
Changeover time
Infinitely variable
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Cutter type
Various Pistons and Cutters
Feed method
1 to 8-way distribution
Discharge method
Into thermoformers,cans,trays,racks,grids,dough lines
Control panel type
Servo motor with teach function
Movement stroke
Infinitely variable and freely adjustable
Market info
Frey Maschinenbau is known for manufacturing high-quality, engineered-to-order industrial equipment, specializing in innovative solutions and precision engineering. They have a strong reputation for reliability and customer-focused service in the industrial machinery market.