Single-station Map packaging system for bulk products
For food packaging facilities that need reliable sealing through complex films, this single-station packaging system ensures consistent atmosphere control and robust vacuum packaging for perishable goods.
The MAP-VAC from CV-TEK is a sophisticated single-station Modified Atmosphere Packaging machine, adept at sealing and preserving freshness in various food and dairy products. This machine features a robust and polished stainless-steel seal bar, engineered to withstand distortion and provide consistent seal pressure, even through multiple layers and wrinkles. The dual-pinch, dual-seal hot bar sealing system, coupled with cooledge technology, ensures an extensive seal surface area unmatched by other M.A.P. machines. Ideal for packaging cheese wheels, fresh poultry, deli meats, and leafy greens, the MAP-VAC is equipped with twin Teflon® gas-flush and vacuum probes, easily sanitized and adaptable, for 100% clean operations. Available in both suspended and roll-around models, it integrates seamlessly into existing lines, whether manual or automated, offering optional 3A Dairy certifications. The user-friendly B & R model C30 TFT touch screen allows for customizable programming, enhancing operational flexibility. Designed with maintenance in mind, the MAP-VAC includes retractable bag stretchers for ease of access and rapid turnaround during production runs.
Benefits
- Enhances product shelf life with precise vacuum and gas-flush sealing.
- Decreases packaging defects with consistent dual-pinch sealing.
- Increases production flexibility with customizable programming options.
- Facilitates quick sanitation and maintenance for reduced downtime.
- Adaptable to various packaging environments with roll-around and suspended models.
- Applications
- Modified atmosphere packaging,Map packaging,Bulk packaging,Vacuum packaging,Food packaging,Meat packaging,Fresh produce packaging,Perishable goods packaging,Dairy products,Packaging films
- End products
- Cheese wheels,Fresh corn on the cob,Powdered milk bags,Family-sized cereal pouches,Mixed deli meats,Fresh poultry breast,Grass-fed beef cuts,Portion-sized vegetable packs,Pre-portioned dairy milk cartons,Vacuum-sealed fish fillets,Fresh-cut fruits,Bulk oatmeal containers,Washed leafy greens
- Steps before
- Product Sorting,Weighing,Loading,Bag Placement
- Steps after
- Labeling,Quality Inspection,Storage,Distribution
- Input ingredients
- food packaging film,super-sacks,bulk bins,vacuum bags
- Output ingredients
- sealed packaging,MAP sealed products,sealed bulk products,vacuum sealed bags
- Seal bar size
- 1355 mm (53.5-inch)
- Sealing system
- Dual-Pinch,Dual-Seal,hot bar
- Seal bar material
- Polished stainless steel
- Gas-flush / vacuum probe spacing
- 9.25” or 15 inch
- Touch screen model
- B,R model C30 TFT full-color 7”
- Program capability
- 4/8 program
- Suspend model seal bar size
- 52” and 62-inch
- Optional model seal bar size
- 54” and 62-inch 3A Dairy grade
- Vacuum pump options
- Variety available
- Seal mechanism
- Dual-Pinch,Dual-Seal
- Seal pressure
- Unprecedented and repeatable
- Cleaning method
- 100% sanitized
- Bag handling
- Retractable bag stretchers
- Automation level
- Touch screen operated
- Control system
- B,R model C30 TFT touch screen
- Operation method
- Manual hand control for safety
- Flexibility
- Roll-around system
- Cleanability
- 100% sanitized
- Corrosive resistance (e.g. acids)
- Polished stainless steel
- Packaging Type
- Modified Atmosphere Packaging (MAP)
- Seal bar length
- 1355 mm (53.5-inch)
- Seal bar type
- Polished stainless steel
- Seal type
- Dual-Pinch,Dual-Seal,hot bar with cooledge technology
- Bag stretcher
- Retractable for quick access
- Touch screen type
- B,R model C30 TFT 7” power-panel
- Model sizes
- 52",54",62-inch
- Seal Bar Length
- 1355 mm (53.5-inch)
- Seal Bar Material
- Polished stainless steel
- Control Panel Type
- B,R model C30 TFT full-color 7” power-panel touch screen
- Vacuum Pump Options
- Variety available
- Seal System
- Dual-Pinch,Dual-Seal hot bar sealing
- Model Types
- Suspended or Roll-Around
- Optional Dairy Grade
- 3A Dairy grade available
- Bag Stretchers
- Retractable
- Market info
- CV-TEK (Middleby) is known for its expertise in designing and manufacturing modified atmosphere packaging (MAP) systems, offering innovative packaging solutions that enhance product shelf life and quality in the food processing industry.