Stand dispersing unit for pilot plant applications
Achieve precise particle size reduction and efficient mixing with this unit, ideal for scaling up from R&D to pilot production, offering seamless transitions and adaptability in diverse processing environments.
The POLYTRON PT 7100 from Kinematica AG is a versatile batch disperser ideal for scaling processes from research and development to pilot plants. Known for its precision and efficiency, it features a robust 2,000-watt motor and digital speed control, allowing particle size reduction and homogenization from 500 to 12,000 rpm. Engineers value its ability to handle volumes up to 50 liters and its aggregate flexibility for both small and larger scale operations. Common applications include the production of creams, pharmaceutical compounds, and biofuel mixtures. Designed with ease of operation in mind, it offers a soft start feature and one-handed quick-release aggregate coupling, contributing to a seamless workflow. Its durable construction with noise insulation and integrated protection features ensure compliance with IEC/EN safety standards, making it suitable for high-demand environments in the pharmaceutical, chemical, and food industries. Configurations can be customized to meet specific material needs, and maintenance is simplified with easy-to-clean components.
Benefits
- Ensures consistent product quality through precise particle size reduction and homogenization.
- Increases operational efficiency with a versatile speed range and robust motor power.
- Simplifies scale-up decisions with interchangeable aggregates for direct comparison.
- Enhances safety and compliance with integrated protections and noise insulation.
- Streamlines maintenance with easy-to-clean design and quick-release aggregate coupling.
- Applications
- Chemicals,Food,Biofuels,Cosmetics,Life science,Pharmaceuticals
- End products
- Nutritional supplements,Creams and lotions,Active pharmaceutical ingredients (apis),Protein shakes,Suspensions,Salad dressings,Biofuel mixtures,Flavor emulsions,Cosmetic serums,Lab culture media,Emulsions,Pharmaceutical compounds,Chemical reagents
- Steps before
- Mixing,Emulsification,Grinding,Pre-processing
- Steps after
- Filtration,Drying,Sterilization,Quality Control
- Input ingredients
- laboratory aggregates,pilot plant aggregates,small production aggregates,sample homogenate
- Output ingredients
- fine particles,reduced particle size,homogenized samples
- Min Volume
- 200 ml
- Max Volume
- 50000 ml
- Power
- 2000 W
- Tip Speed
- Up to max. 34 m/s
- Speed Range
- 500–12,000 rpm
- Noise Level
- 70 dBA (at 12,000 rpm)
- Connection Voltage
- 1x 230 V ± 10%,50 Hz
- Relative Humidity (Max)
- 80% during storage / 80% during operation
- Operating Temperature
- 0–40°C
- Weight
- 44 kg
- Particle size reduction efficiency
- High speed up to 12,000 rpm
- Speed control
- Digital motor speed control 500 to 12,000 rpm
- Protection features
- Overheating,overload,and generator blocking protection
- Scalability
- Laboratory to pilot plant scale
- Versatility in aggregate sizes
- Supports both small and large aggregates
- Soft start feature
- Prevents splashing
- Operational Noise
- 70 dBA at 12,000 rpm
- Automation level
- Manual adjustment with digital interface
- Stand adjustment
- Electrical stand for easy raising and lowering
- Abrasion resistance
- High
- Corrosive resistance
- Yes,resistant to acids
- Biological compatibility
- Compatible with pharmaceutical applications
- Cleanability
- Easy-to-Clean design
- Density/particle size
- Compatible with various densities and particle sizes
- Particle size reduction
- Finest particles possible
- Scale-up capability
- Research to pilot plant
- Sample volume
- 200 ml – 50,000 ml
- Aggregate versatility
- Laboratory to pilot plant aggregates
- Operating temperature
- 0 – 40°C
- Operating conditions
- Constant speed,stepless control
- Splashing prevention
- Soft start feature
- Motor noise level
- 70 dBA
- EMC Standards
- IEC / EN 61000-6-2 / EN 61000-6-3 / 61326-1
- Safety Standard
- IEC / EN 61010-2-51
- IP Rating
- IP 20
- Tank size
- Min. 200 ml,Max. 50,000 ml
- Control panel type
- Digital / stepless
- Voltage Options
- 230 V / 100-120 V
- Drive Unit
- High frequency,three phase motor 1.5kW with frequency inverter
- Speed Control
- Digital motor speed control from 500 to 12,000 rpm
- Stand Type
- Electrical stand with easy raising and lowering function
- Base Material
- H-Foot base from anodized aluminum
- Aggregate Types
- Various models of dispersing aggregates available
- Protection Features
- Overheating,overload,and generator blocking protection
- Noise Control
- Insulated motor housing
- Coupling Type
- One-handed quick-release coupling
- Interface
- Digital / stepless
- Protection Class
- IP 20
- Market info