Steel rule cutting for thermoformed packaging

Optimize your thermoforming process with high-speed precision and flexible configuration, providing seamless integration for packaging solutions across various materials. Achieve efficient, consistent, and sustainable production results while reducing labor costs and ensuring superior product quality.

The SPEEDFORMER KMD series from Kiefel offers a highly efficient solution for packaging manufacturers, combining thermoforming and steel rule cutting into a seamless production line. Utilizing servo-driven operations, these machines ensure precision in every cut and form, catering to a wide array of end-products such as plastic food trays, clamshell packaging, and disposable cups. With models like the KMD 64.2 Speed and KMD 90.1 Premium, the series supports high-speed, continuous operation, facilitated by quick tool changes and robust automation. Each machine features energy-efficient heating systems that reduce consumption while maintaining product quality, offering sustainability without compromising throughput. The SPEEDFORMER KMD series is compatible with a variety of materials including PET, PP, PS, and PLA, making it suitable for both food and non-food packaging applications. Designed for easy integration into existing lines, these machines also provide extensive customization options to meet specific production needs.

Benefits

  • Enhances production efficiency by integrating thermoforming, cutting, and stacking in one streamlined process.
  • Reduces energy consumption through optimized servo motor drives and intelligent heating systems.
  • Minimizes labor costs with advanced automation and quick tool change features.
  • Accommodates diverse packaging materials, supporting sustainability initiatives with compostable options.
  • Increases product quality with precision control systems and unique stacking solutions.
Applications
Pe packaging,Ps packaging,Non-food packaging,Pet packaging,Pp packaging,Food packaging,Thermoformed products,Pla packaging
End products
Pet bottles,Pp lids,Fruit punnets,Plastic food trays,Disposable cups,Disposable cutlery,Electronic device housing,Ps foam trays,Blister packs,Pe bags,Cosmetic packaging,Pla compostable cups,Yogurt containers,Clamshell packaging,Take-out food containers
Steps before
Film preparation,Tool selection,Material feeding
Steps after
Stacking,Packing,Quality control
Input ingredients
PET,PP,PS,PLA,PE,film
Output ingredients
thermoformed products,cut products,stacked products,packaging products
Forming Area
620 x 470 mm to 870 x 920 mm
Tool Dimensions
640 x 490 mm to 890 x 940 mm
Height Formed Part
120 mm to 160 mm
Film Width
670 mm to 925 mm
Film Thickness
0.2 - 1.8 mm
Punching Force BFS
450 kN to 800 kN
Punching Force Punching Station
500 kN to 850 kN
Production Speed
30 to 50 cycles/min
Automation
Servo motor drives,fully automatic operation
Energy Efficiency
Drives with energy recovery system
Temperature Control
Film temperature measurement with closed-loop control
Automation level
Fully automated
Changeover time
Fast,ergonomic tool change
Energy efficiency
Drives with energy recovery system
Batch vs. continuous operation
Continuous
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Machine Footprint
Varies by model,e.g.,760 x 580 mm forming area
Tool Dimensions
Max 780 x 600 mm to 890 x 940 mm
Height Formed Part
120 mm to 160 mm
Film Width
670 mm to 925 mm
Film Thickness
0.2 - 1.8 mm
Discharge Method
Integrated stacking station
Control Panel Type
HMI with large touch screen
Control panel type
HMI with large touch screen,proven operation
Integration possibilities
Standard automation modules,e.g. SPEEDPACKER,SPEEDPADDER
Tool compatibility
Easy installation of existing tools,like RDK tools
Plug and play
Simple standard adapter for tools,such as Sencorp series
Market info
KIEFEL GmbH is renowned for engineering and manufacturing high-performance thermoforming and joining systems, specializing in solutions for the packaging, medical technology, and automotive industries, ensuring innovative and precise equipment to meet specific industrial demands.