Sterile carbonation system for beverages

Achieve precise carbonation for both common and specialty beverages with this versatile batch system, seamlessly integrating with various production processes to maintain product integrity and enhance end-product quality.

The CF310 Batch-Carbonator from OMVE is a versatile pilot-scale carbonation system designed for a wide range of liquid applications, including sparkling water, kombucha, and plant-based milks. What sets the CF310 apart is its ability to carbonate products with soft particles, making it suitable for functional beverages and dairy alternatives. The system operates using a sterile carbonation process, ensuring product safety and integrity, and integrates seamlessly with upstream and downstream processing steps such as mixing and filling.

Available in vessel sizes ranging from 20L to 400L, it caters to various production scales, from R&D to small-scale manufacturing. Equipped with SIP (Sterilization-In-Place) readiness, it offers ease of cleaning and maintenance when paired with the OMVE CIP unit. CO2 levels are precisely monitored with inline measurement, facilitating consistent product quality. Designed with all aseptic couplings, it supports integration into UHT or pasteurization lines, ensuring flexibility across different processing environments.

The CF310 is constructed from durable materials for longevity and comes with OMVE’s engineering support to customize settings for unique product requirements. Its compliance with industry standards assures reliability and consistency in your operations.

Benefits

  • Ensures product safety with sterile carbonation for diverse beverages.
  • Accommodates a wide range of liquid and particulate products, enhancing versatility.
  • Streamlines production integration with aseptic couplings for UHT or pasteurization.
  • Minimizes maintenance time with efficient CIP readiness.
  • Maintains consistent product quality through precise inline CO2 measurement.
Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Non-alcoholic beer,Protein shakes,Ice cream base,Yogurt drinks,Cream liqueurs,Olive oil emulsions,Sparkling water,Energy drinks,Tomato sauce,Flavored water,Soda,Cold soups,Coconut water,Carbonated fruit juices,Plant-based milks,Functional beverages,Kombucha,Iced tea,Carbonated soy milk,Flavored oils
Steps before
Deaeration,Mixing,Homogenizing
Steps after
Sterilization,Packing,SIP (Sterilization-In-Place),Pasteurization
Input ingredients
soft particles,products containing proteins,foamy products,products with fibers
Output ingredients
carbonated drinks,PET bottles,glass bottles,cans
Vessel size
20L,50L,100L,200L,400L
Carbonation capability
High level,including for very foamy products
Integration
Possible with UHT or pasteurization lines
Sterilization readiness
SIP ready,aseptic couplings
Cleaning method
Extremely easy to clean,compatible with CIP unit
Inline CO2 measurement
Available
Fill and close capability
PET and glass bottles,cans
Working mechanism
Batch carbonator with counter pressure filling
Integrated steps
Carbonation and filling
CIP/SIP
SIP ready,integrates with CIP unit
Batch vs. continuous operation
Batch
Cleaning method
Extremely easy to clean with CIP
Density/particle size
Can handle products with soft particles or fibers
Foaming
High
Particle Size
Soft
Heat Sensitivity
Applicable with UHT or pasteurization
Container Type
Glass / PET / Can
Sterility
SIP Ready
Product Type
Carbonated / Low-carbonated / Protein-containing
Aseptic Couplings
Yes
Tank size
20L,50L,100L,200L,400L
Vessel sizes
20L,50L,100L,200L,400L
Integration possibilities
UHT / pasteurization lines
CO2 measurement
Inline CO2 measurement
Control panel type
Extremely easy to clean with OMVE CIP unit
Sterilization capability
SIP ready,all aseptic couplings
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.