Sterile closure processing system for pharmaceutical production
Ensure your pharmaceutical closures remain sterile and intact from processing to filling, minimizing manual handling and maintaining an unbroken aseptic chain.
The Stopper and Closure Processing System (CPS) from Getinge offers a comprehensive solution for aseptic environments in pharmaceutical and biotech industries. By maintaining an unbroken chain of sterility, the CPS efficiently washes, sterilizes, dries, and delivers closures, minimizing manual handling to ensure product integrity. Utilizing mobile Multi-Purpose Vessels (MPVs), the system supports continuous, automated operation across all closure processing stages, including optional siliconization. Key applications include vaccine vials, insulin cartridges, and monoclonal antibody containers, crucial for sterile pharmaceutical production. Compliance with GMP standards ensures reliability and quality in aseptic processing, with components constructed from 316L stainless steel for optimal corrosion resistance. The system’s design facilitates seamless integration into existing filling lines, enhancing overall production efficiency through reduced energy usage and improved throughput.
Benefits
- Ensures aseptic integrity, reducing contamination risk and enhancing product safety.
- Minimizes manual labor with an automated, continuous operation system.
- Increases production efficiency by streamlining closure processing and transfer.
- Maintains compliance with GMP standards for pharmaceutical applications.
- Offers robust durability with 316L stainless steel construction for long-term reliability.
- Applications
- Biopharmaceuticals,Aseptic processing,Pharmaceutical production,Sterile reprocessing
- End products
- Empty iv bags,Lyophilized drug vials,Intravenous solution bags,Monoclonal antibody containers,Pre-filled syringe stoppers,Insulin cartridges,Biotech drug vials,Vaccine vials,Eye dropper bottles,Sterile injectable pharmaceuticals
- Steps before
- Closure Washing,Rinsing,Siliconization
- Steps after
- Aseptic Transfer,Filling Line Integration,Storage
- Input ingredients
- stoppers,closures,closures for washing,closures for sterilization,closures for drying,closures for siliconization
- Output ingredients
- sterile stoppers,sterile closures,clean closures,dried closures,siliconized closures,aseptic closures
- Processing Steps
- Washing,siliconizing,sterilizing,drying,cooling
- Vessel Material
- 316L Stainless Steel
- Sterilization Method
- Vacuum steam sterilization
- Drying Method
- Heated sterile air and vacuum drying
- Siliconization Option
- Optional
- Handling Method
- Minimized manual handling
- Closure Compatibility
- All types of closures
- Aseptic Transfer
- Direct to filling line
- Working mechanism
- Mobile Multi-Purpose Vessels (MPVs)
- Integrated steps
- Washing,Siliconizing,Sterilization,Drying,Cooling
- Batch vs. continuous operation
- Batch Process
- CIP/SIP
- Steam sterilization
- Changeover time
- Minimized intermediate transfers
- Automation level
- PLC-controlled
- Cleaning method
- In-situ within MPV
- Unbroken aseptic chain
- Maintained through all processing steps
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- High resistance to corrosion
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- MPV (Multi-purpose vessel)
- Closure processing
- Washing,sterilizing,drying,siliconizing
- FDA Materials
- 316L Stainless Steel
- Machine footprint
- Compact
- Vessel material
- 316L stainless steel
- Vessel internal surface
- Electropolished
- Perforated distribution plate
- Yes
- Internal moving parts
- None
- Discharge method
- Lift-and-turn station
- Design
- Mobile multi-purpose vessel
- Control Panel Type
- HMI / Touchscreen
- Integration Possibilities
- Compatible with existing filling lines
- Process Condition Adjustability
- Temperature,Time,Pressure
- Siliconization Option
- Optional
- Aseptic Transfer Mechanism
- Lift-and-Turn Station (LTS)
- Market info
- Getinge is known for providing innovative healthcare and life sciences products, specializing in medical technology, infection control, surgical workflows, and critical care solutions. They maintain a strong reputation for quality and technological advancement in these sectors.