Thermoforming packaging for food products

Enhance your packaging operations with advanced thermoforming technology, perfect for creating sustainable and hygienic packages that maintain product integrity and extend shelf life. Ideal for high-speed automated lines, this solution improves efficiency while reducing material waste in the production of vacuum-sealed and MAP-packaged goods.

The GEA PowerPak PLUS thermoforming packaging machine from GEA is designed to enhance efficiency and sustainability in high-speed production environments. It excels in forming, filling, and sealing processes for a range of applications, including vacuum-sealed meat packages and medicinal blister packs. This system supports diverse operations, from food and beverage to pharmaceuticals, providing precision with reduced material waste through its innovative form-fill-seal technology. Capable of integrating seamlessly into existing production lines, it offers automated control and real-time monitoring. The machine’s robust construction ensures long-term durability, while its user-friendly interface simplifies operation and maintenance, enhancing overall productivity across multiple sectors.

Benefits

  • Increases operational efficiency with automated thermoforming and packaging in continuous production.
  • Enhances product integrity through advanced inspection systems, ensuring accurate labeling and weight control.
  • Reduces environmental impact by utilizing up to 80% less plastic in package design.
  • Minimizes downtime with integrated remote support and fast diagnostics.
  • Adapts to diverse production needs, handling both solid and liquid product types.
Applications
Food,Personal care,Marine,Gas and energy,Beverage,Oil,Environment,Home,New food,Dairy,Pharmaceutical
End products
Cardboard-reinforced food trays,Energy supplement sachets,Personal care product sachets,Medicinal blister packs,Fresh seafood packaging,Plant-based meat alternatives,Map fresh produce packaging,Oil sample containers,Pre-packaged dairy products,Vacuum-sealed meat packages,Eco-friendly home cleaner pods,Skin packs for fish fillets
Steps before
Food production,Form-fill-seal preparation,Food processing,Preparation for MAP (Modified Atmosphere Packaging)
Steps after
Quality control,Food safety inspection,Labeling,Marking,Distribution
Input ingredients
food products,packaging materials,cardboard tray
Output ingredients
MAP food packages,vacuum packs,skin packs,sealed packages,sustainable packaging
Automation
PLC-controlled
Filling method
Volumetric / gravity
Efficiency
High-performance
Integration
Seamless with marking,coding,and automation
Inspection System
Metal detection
Speed
High-speed processing
Packaging Types Supported
MAP,vacuum,skin packs
Material Usage
Resource-saving design
Up to 80% less plastic
Hygiene Standards
High hygienic design
Advanced Features
Automatic rejection of defective packages
Automation level
PLC / SCADA integrated
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
High energy efficiency
Changeover time
Minimized for efficiency
Cleaning method
CIP compatible
Air incorporation control
Included in the system
CIP/SIP
CIP integrated
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Container size and shape
Varied
Machine footprint
Compact / Space-saving
Control panel type
Digital / Touchscreen
Basket/tray size
Customizable
Discharge method
Automatic / Manual
Automation equipment type
Single and lane convergers
Transport system
Versatile transport
Integration potential
PLC / SCADA integration
Customization level
Custom machine models and functions
Line extensions
Additional functionalities and upgrades
Tray type
MAP food package with cardboard tray
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.