Thermoforming packaging for skin applications

Enhance your packaging line’s versatility with a solution designed for high-quality skin packs, ensuring pristine product presentation while accommodating various shapes and sizes. Eliminate wrinkles and oxidation risks, providing your customers with premium, fresh-appearing products every time.

The GEA PowerPak SKIN.50 thermoforming packaging machine is engineered to deliver superior skin packaging for food producers, especially those dealing with high-protrusion products. This machine uses advanced thermoforming techniques to wrap products seamlessly like a second skin, minimizing wrinkles and preserving product quality. It accommodates a wide range of applications, from steak cuts and salmon fillets to plant-based products and premium sliced cheeses. With a choice between the PowerPak SKIN.50_460 and PowerPak SKIN.50_560 models, the equipment offers flexibility in film width and is capable of processing several packaging types, including vacuum and MAP. Designed for continuous, high-speed, automatic operation, it can be integrated into existing production lines with ease, featuring an array of modular add-ons like labeling and inspection systems. Additionally, its PLC-controlled system ensures optimal operation and can reduce energy consumption with its efficient design. Constructed from durable materials suitable for food safety, the machine ensures compliance with industry standards, while offering easy cleaning and maintenance to minimize downtime.

Benefits

  • Ensures wrinkle-free packaging, enhancing visual appeal and product quality.
  • Flexibly adapts to various packaging types, allowing seamless transition between skin, MAP, and vacuum packs.
  • Reduces operational costs with efficient material utilization and high production capacity.
  • Extends product shelf life by creating airtight environments, preventing oxidation.
  • Streamlines production with modular integration options, reducing manual intervention and enhancing line efficiency.
Applications
Seafood,Premium food,Sliced products,Meat,Fresh food,Cheese,Plant-based products
End products
Mozzarella cheese blocks,Salmon fillets,Chicken breasts,Gourmet deli meats,Steak cuts,Vegan burger patties,Cheddar slices,Sliced ham,Tofu blocks,Pre-marinated chicken thighs
Steps before
Product preparation,Feeding preparation,Film setup
Steps after
Quality control,Sorting,Labeling,Packing,Distribution
Input ingredients
meat cuts,sausages,fish cuts,seafood,high-quality sliced products,hard cheese,high-end products,plant-based products
Output ingredients
skin packages,vacuum packages,modified atmosphere packaging (MAP)
Max. draw depth
50 mm
Max. product protrusion
50 mm
Max. product height
100 mm
Machine Width
460 mm / 560 mm
Film Width
320 - 460 mm / 466 - 560 mm
Index Length
200 - 600 mm
Production capacity
High capacity
Packaging System Type
Thermoforming
Package Types Supported
Skin,MAP,Vacuum
Flexibility
Versatile / Modifiable
Supporting Components
Robot loading,slicing,labeling,quality control,sorting,and lane converging
Automation
PLC-controlled options
Automation level
Manual / PLC / SCADA
Changeover time
Minimal
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Energy efficiency
Optimized for low energy usage
Integrated packaging systems
Skin,MAP,Vacuum
Handling automation
Robot integration available
MACH speed
Up to 250 packages per minute
Product handling capacity
High-capacity applications
Versatility
Accommodates different product shapes and sizes
Film compatibility
320 - 560 mm width
Product protrusion compatibility
Up to 50 mm
Product height compatibility
Up to 100 mm
Thermoforming film type
Skin,MAP,Vacuum
High product protrusion
Up to 50 mm
Product types
Meat,fish,cheese,plant-based
Machine footprint
Customizable (depends on configuration)
Machine width
460 mm or 560 mm
Film width
320 - 460 mm or 466 - 560 mm
Index length
200 - 600 mm
Max. draw depth
50 mm
Max. product protrusion
50 mm
Max. product height
100 mm
Compact footprint
Modular design
Discharge method
Single line outfeed
Integration possibilities
Modular design
Product and web feeding systems
Customizable
Heating,forming,sealing,and cutting possibilities
Customizable
Robot loading,slicing,labelling,quality control,sorting and lane converging solutions
Fully integrated
Labeling system
Cross-web labeling
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.