Thermoforming solution for high-end cup production

Achieve precision and efficiency in cup forming with a machine that optimizes forming areas for higher output and reduces energy consumption by 10%, perfect for enhancing production lines focused on quality in disposable packaging solutions.

The SPEEDFORMER KTR Series from Kiefel is a line of thermoform machines designed for the efficient production of high-quality packaging solutions. These machines utilize an optimized forming area, supporting larger tools with increased cavities, enhancing output capabilities. Particularly effective for producing precision-engineered cups, coffee capsules, and custom packaging inserts, the KTR Series can handle various materials with different film properties.

Capable of continuous, automated operations, these machines are ideal for high-speed production environments. The KTR 5.2, 6.1, and 6.2 models feature a strong, low-vibration forming station with intelligent cooling and heating systems, achieving up to 10% energy savings. They deliver output improvements of up to 50% within the same footprint, offering a production speed of up to 50 cycles per minute.

Integration is streamlined with features such as innovative tool changes and automated stacking functions, making them versatile for various industries, including food, beverage, and consumer goods. Available with customizable options to meet specific production needs, the SPEEDFORMER KTR Series ensures a high-standard, efficient production process tailored for today’s packaging demands.

Benefits

  • Maximizes production efficiency with up to 50% increased output.
  • Reduces energy consumption by 10% with innovative heating technology.
  • Ensures precise, high-quality end products with advanced forming and molding capabilities.
  • Minimizes downtime due to fast, intuitive tool changes and maintenance.
  • Provides flexible integration with customizable automation and stacking solutions.
Applications
Disposable packaging,Beverage packaging,Custom packaging solutions,Coffee capsules,Consumer goods packaging,Packaging,Food packaging,Thermoformed products,Flower pots,Cups
End products
Coffee pods,Drinking cups,Hot beverage lids,Custom molded packaging inserts,Plant nursery containers,Yogurt cups,Seed starter pots,Tea capsules,Cold drink lids,Disposable cutlery trays,Food containers,Snack trays
Steps before
Film Transport,Pre-heating,Film Loading
Steps after
Stacking,Inspection,Packing
Input ingredients
film materials,thermoforming tools,manual and automated film infeed
Output ingredients
high-end cups,coffee capsules,flower pots,formed parts
Max. forming area
KTR 5.2
Punching force
KTR 5.2
Cycle time
KTR 5.2
Max. height of formed part
KTR 5.2
Energy savings
10% energy savings with new heating concept
Forming station
Low-vibration forming station with new drive system
Automation
Fully automated systems including SPEEDSTACKER and Pick-Up-STACKER
Cooling system
Powerful and intelligent cooling system
Forming air inlet
25% faster forming air inlet
HMI
New HMI generation - intuitive operation
Servo-plug drive
Powerful,dynamic,accurate
Forming mechanism
Thermoforming
Automation level
Fully automated
Tool change process
Innovative,faster,easier
Energy efficiency
10% energy savings
Punching force
400 kN to 900 kN
Film material flexibility
Various film materials compatibility
Cycle time
45 to 50 cycles/min
Max forming area
840 x 585 mm
High-vibration suppression
Low-vibration forming station
Cooling system
Intelligent,powerful cooling
Forming air speed
25% faster forming air inlet
Production output
Up to 50% higher output
Machining control
New HMI generation
Maintenance guidance
Guided maintenance system
Stacking method
SPEEDSTACKER,PICK-UP-STACKER
Film infeed security
Secure film infeed
Film Material Compatibility
Various film materials
Thermoforming Film Properties
Different properties
Energy efficiency
0.5–2 kWh/kg moisture
Control panel type
New HMI generation
Footprint,Size
Comparable to maximize output in small spaces
Control panel type
New HMI generation - intuitive operation
Integration possibilities
Customized turnkey solutions
Tool change
Innovative,faster,easier
Market info
KIEFEL GmbH is renowned for engineering and manufacturing high-performance thermoforming and joining systems, specializing in solutions for the packaging, medical technology, and automotive industries, ensuring innovative and precise equipment to meet specific industrial demands.