Tobacco stem conditioning cylinder

Optimize your tobacco processing with precise moisture control and enhanced conditioning, ensuring every stem meets your blend’s exact requirements for quality and consistency.

The DSC series, engineered by COMAS, is a specialized stem conditioning cylinder designed for tobacco companies to enhance the processing of tobacco stems and cut rag. This equipment optimizes moistening and conditioning through its innovative design featuring longitudinal paddles and a central perforated beam for effective steam distribution. Equipped with adjustable cylinder inclination and rotational speed, it allows precise control over the conditioning process, accommodating various stem blends with ease. The system’s automated cleaning and casing application are integrated into the control system, streamlining operations and ensuring consistent product quality. Supporting continuous, automated operation, the DSC series is vital for achieving perfectly conditioned tobacco stems, further benefiting the production of tobacco leaf blends, shredded fillings, and sheet wrappers. Additionally, options for stem heating and casing application enhance its versatility, while the robust construction ensures durability and ease of maintenance.

Benefits

  • Enhances tobacco quality by optimizing moisture levels through precise conditioning.
  • Increases processing efficiency with customizable operations for various stem blends.
  • Reduces maintenance efforts via integrated automated cleaning features.
  • Supports production flexibility with variable cylinder inclination and speed settings.
  • Streamlines process integration with automated casing application and control system.

General


Applications
Tobacco cut rag,Tobacco stems
End products
Tobacco leaf blends,Tobacco sheet wrappers,Shredded tobacco fillings,Processed tobacco stems
Steps before
Cutting,Storing,Bale Handling,Undressing
Steps after
Casing,Flavouring,Expansion,Drying,Packing Solutions
Input ingredients
raw tobacco stems,tobacco stem blends
Output ingredients
conditioned tobacco stems,softened stems,cased stems
Market info
Comas (Coesia Group) is renowned for designing and manufacturing cutting-edge machinery for the tobacco industry, specializing in primary tobacco processing solutions, and known for its innovation, reliability, and tailored equipment solutions.

Technical Specifications


Cylinder angle inclination
Variable,automatic or manual
Cylinder rotational speed
Variable
Steam application system
Perforated central beam with paddles
Spray system
Numerous sprays along the central pipe length
Volumetric loading
Light
Casing application
Performed in the last 40% of the machine
Heating method
Steam using COMAS Stem Heating Screw
Transit time customization
Customizable based on Stem blend
Control system
HMI
Cleaning system
Automated

Operating Characteristics


Working mechanism
Rotation and steam application
Integrated steps
Conditioning and casing application
Flow type
Continuous
Automation level
HMI controlled
Adjustability
Cylinder angle and speed
Cleaning method
Automated cleaning system
Heating method
Steam heating
Load management
Light volumetric loading

Material Compatibility


Cleanability
Automated cleaning system
Density/particle size
Optimized for different stem grades
Corrosive resistance (e.g. acids)
Steam application materials

Product type Characteristics


Casing Application
Last 40% of machine with steam atomised spray nozzles

Physical Characteristics


Cylinder shape
Longitudinal with paddles
Cylinder size
Variable
Steam application
Central perforated beam
Spray nozzles
Numerous along central pipe
Customization options
Variable cylinder angle,rotation speed
Casing application system
Integrated
Cleaning system
Automated
Heating method
Steam heating
Services cubicle
Included

Custom Options


Cylinder angle inclination
Automatic / Manual
Cylinder rotational speed
Variable
Casing application system
Steam atomised spray nozzles
Cleaning system
Automated
Transit time
Customised per Stem blend