Tobacco stem flattening system

Optimize your tobacco processing line with high-capacity stem flatteners designed to transform stems into uniform flakes, ensuring seamless integration and enhanced efficiency in continuous, high-speed operations.

The CLM series Stem Flatteners by COMAS Italy are engineered to streamline the processing of tobacco stems in high-speed, continuous operations. These robust machines feature dual hardened rotating rollers designed to precision-flatten tobacco stems, facilitating easy downstream processing into flattened stems and fine tobacco strips. Each flattener is equipped with adjustable rollers, allowing for customization of stem thickness according to processing requirements, and side pistons that automatically separate the rollers to prevent damage from overload or foreign objects. Offered in three configurations—CLM 650/650, CLM 650/850, and CLM 650/1100—these units provide a throughput ranging from 2,200 to 3,850 kg/h, making them adaptable to various processing capacities. Application-specific conveyors ensure efficient feeding and discharge, integrating seamlessly into existing production lines. Ideal for tobacco processing companies, the CLM series enhances product uniformity and process efficiency, with vibration technology for material conveyors ensuring consistent operation.

Benefits

  • Enhances product uniformity by precisely flattening tobacco stems.
  • Minimizes equipment damage with automatic protection against overloads.
  • Increases processing capacity, accommodating up to 3,850 kg/h.
  • Integrates seamlessly into existing lines with tailored feeding and discharge systems.
  • Reduces manual intervention with automated foreign object rejection.

General


Applications
Tobacco cut rag,Tobacco strips,Tobacco stems
End products
Reconstituted tobacco components,Fine tobacco strips,Tobacco flake cuts,Flattened tobacco stems
Steps before
Cutting,Storing,Casing,Flavouring,Dosing
Steps after
Conditioning,Expansion,Drying,Packing,Cartoning,EOL
Input ingredients
tobacco stems,cut stems,whole stems
Output ingredients
flattened stems,stem flakes
Market info
Comas (Coesia Group) is renowned for designing and manufacturing cutting-edge machinery for the tobacco industry, specializing in primary tobacco processing solutions, and known for its innovation, reliability, and tailored equipment solutions.

Technical Specifications


Roller diameter
650 mm
Roll gap
1.0 mm
Capacity (Model CLM 650/650)
2,200 kg/h
Capacity (Model CLM 650/850)
3,000 kg/h
Capacity (Model CLM 650/1100)
3,850 kg/h
Feed system
Vibratory conveyor with feed unit
Discharge system
Vibratory conveyor with reject flap
Roller separation protection
Side pistons for automatic actuation

Operating Characteristics


Working mechanism
Two hardened rotating rollers
Adjustability
Adjustable roller gap
Overload protection
Side pistons actuate separation
Feed system
Vibratory conveyor with spread and discharge
Foreign object handling
Automatic removal flap
Capacity range
2,200 to 3,850 kg/h based on roller gap
Processing capability
Processes both cut and whole stems

Material Compatibility


Abrasion resistance
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Material type
Cut and whole tobacco stems

Physical Characteristics


Roller Diameter
650 mm
Machine Size Options
CLM 650/650,CLM 650/850,CLM 650/1100
Feed/Discharge Method
Vibratory Conveyor
Adjustable Gap
1.0 mm

Custom Options


Roller gap adjustment
Adjustable for thickness
Feed and discharge system
Vibratory conveyor with reject flap
Roller protection mechanism
Side pistons for overload protection
Machine size options
650/650,650/850,650/1100