Tray diverter for packaging line efficiency
Optimize your packaging line with an advanced tray diverter designed to streamline sorting and packing processes, ensuring seamless operations and reducing bottlenecks for high-speed production environments.
The TD9 Tray Diverter from Marel revolutionizes the efficiency of your food processing operations. Designed for poultry, meat, and seafood processors, this versatile diverter seamlessly integrates into high-speed production lines. It uses precision diverting to optimize grading and packing, effectively reducing bottlenecks and ensuring traceability at the pack, box, and pallet levels. The TD9 operates in fixed count or fixed weight grading modes, allowing you to choose between filling trays based on piece count or weight, ensuring optimal packing efficiency. The system can handle various end-products, including chicken breasts, pork chops, and salmon fillets, while offering real-time data communication through Marel’s Innova software. This integration further enhances operational insight by tracking batch information and generating totalized labels. Designed with easy removal and replacement of non-conforming packs, the TD9 minimizes rework and maximizes throughput, making it an essential component for modern food processing facilities aiming for continuous, high-speed operations.
Benefits
- Streamlines production by minimizing bottlenecks, enhancing efficiency across operations.
- Ensures full traceability at every packaging level, improving quality control and compliance.
- Optimizes labor by integrating seamlessly with existing Innova software for automated data tracking.
- Facilitates quick removal of non-conforming packs, reducing rework time and waste.
- Adapts to varied production needs with flexible grading modes for different product types.
- Applications
- Prepared foods,Meat,Poultry,Fish
- End products
- Salmon fillets,Pork chops,Frozen ready meals,Chicken breasts,Poultry quarters,Smoked salmon portions,Processed sausages,Plant-based meat alternatives,Breaded fish sticks,Beef steaks,Ground beef patties,Turkey thighs,Pre-cooked chicken wings,Marinated meat skewers,Marinated drumsticks
- Steps before
- Receiving,Processing,Weighing,Grading,Batching
- Steps after
- Packing,Labeling,Traceability,Dispatch
- Input ingredients
- non-conforming packs,packs for grading,packs for weighing,packs for labeling
- Output ingredients
- optimized target box weight,totalized labels,collated packs,graded packs by weight or count,tracked pack and batch information
- Automation
- PLC-controlled
- Traceability
- Pack,box,and pallet level
- Grading Modes
- Fixed count,Fixed weight
- Removal and Replacement
- Easy removal and replacement of non-conforming packs
- Innova Compatibility
- Compatible with Innova software
- Working Mechanism
- Tray diversion
- Batch vs. Continuous Operation
- Batch
- Automation Level
- Compatible with PLC and Innova Software
- Traceability
- Pack,box,and pallet level
- Ergonomics
- Packing operation design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Tray / Box / Pallet
- Feed method
- Tray diverter
- Discharge method
- Tray diverter
- Control panel type
- Touchscreen / HMI
- Integration capabilities
- Compatible with Innova software
- Packaging operation ergonomics
- Ergonomic design for ease of use
- Customizable labeling
- Totalized labels at box and pallet level
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.