Tray packer for forming, loading, and sealing

Optimize your production line with a versatile tray packer designed to seamlessly integrate forming, loading, and sealing processes, ensuring efficient handling of diverse products ranging from coffee pods to industrial goods.

The NTP-10 from Rychiger is a versatile industrial tray packer that revolutionizes packaging by seamlessly integrating forming, loading, and sealing processes into a single machine. Ideal for life sciences, food, beverage, and industrial manufacturing, it handles a wide range of solid products such as coffee pods, energy drinks, and milk formula. This fully automated system ensures high-speed operation, delivering up to 600 trays per hour with continuous, efficient throughput.

The NTP-10 features advanced robotics for customizable packing patterns, accommodating various product sizes without tools for swift transitions. Its modular sealer guarantees quick and effective sealing operations suitable for different applications, from snacks and supplements to janitorial and industrial goods. The equipment’s design allows for simple integration into existing production lines, utilizing Delta and multi-axis robotics for optimal product handling and placement.

Constructed to handle demanding environments, it supports diverse material options for durability and compliance with industry standards. Maintenance is streamlined with features ensuring quick cleaning, while Rychiger offers engineering support for bespoke customization, ensuring that your production remains adaptable and efficient.

Benefits

  • Enhances production efficiency with rapid tray forming, loading, and sealing processes.
  • Adaptable to multiple product sizes and types without time-consuming manual adjustments.
  • Increases packaging flexibility with customizable packing patterns and advanced robotics.
  • Streamlines integration into existing lines, reducing setup and operational downtime.
  • Minimizes labor requirements with fully automated, continuous operation.
Applications
Supplements,Snacks,Multi beverage,Pet food,Home supplies,Coffee,Confectionary,Cosmetics,Janitorial supplies,Pharmaceutical products,Industrial goods,Baby food,Dairy products
End products
Cleaning sponges,Laundry detergent pods,Coffee pods,Milk formula,Vitamin tablets,Blister packs,Yogurt cups,Potato chips,Energy drinks,Chocolate bars,Bolts and screws,Dog treats,Lip balm
Steps before
Forming,Loading,Product Feeding
Steps after
Sealing,Palletizing,Subsequent Application
Input ingredients
bottles,cans,varied product types,product sizes,product weights
Output ingredients
packed trays,sealed trays,up to 10 trays/minute,up to 600 trays/hour
Speed
Up to 60 trays per minute
Capacity
Up to 600 trays per hour
Size (LxWxH)
2.36 x 4.14 x 2.89 m
Weight
1100 kg
Power Requirements
230 V / 20A,60 Hz
Air Requirements
90 PSI @ 10 CFM
Automation
Fully automated
Module Sealer
Available
Magazine Capacity
700 trays
Product Size Requirement
Per project specifications
Working Mechanism
Tray forming,loading,sealing
Integrated Steps
Forming,packing,sealing in one
Automation Level
Fully automated
Changeover Time
Tool-free switching
Batch vs. Continuous Operation
Batch or Inline Continuous
Cleaning Method
Manual
Container size and shape
Variable
Product type
Bottles,cans,varied shapes
Product weight
Light to heavy
Product type
Coffee,Baby Food,Multi Beverage
Packaging pattern
Customizable
Machine footprint
2.36 x 4.14 x 2.89 m
Weight
1'100 kg
Discharge method
Conveyor
HMI Type
Touchscreen
Modular Sealer
Optional
Tray Size Adjustability
Tool-free switching
Integration Capabilities
Robotics integration
Gripper Design
Customizable for product type
Conveyor Configuration
Multiple lane options
Performance Classes
10,30,or 50 trays/min
Sealing Options
Adhesive/Taping unit
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.