Traysealing system for chicken breasts packaging

Streamline your poultry packaging with a fully automated traysealing solution designed for high-speed operations, ensuring secure sealing, efficient product handling, and robust inspection to meet rigorous quality standards.

The industrial traysealer and palletizing system, integrated with ULMA Packaging’s engineering expertise, revolutionizes chicken breast packaging operations. It features fully automated processes, from robotic loading and tray sealing under modified atmosphere conditions to inspection, labeling, and palletizing. Ideal for poultry and meat industries, this system excels in high-speed, continuous production environments, ensuring each tray meets quality standards with its advanced metal detection. The nine-line setup offers flexibility and scalability, handling large throughput with ease. Flexible for food distribution centers, it incorporates PLC controls for seamless integration into existing lines. Its energy-efficient operation and robust materials ensure reliability, compliance, and long-term durability, meeting industry certifications.

Benefits

  • Enhances production efficiency with fully automated loading, sealing, and palletizing.
  • Ensures product safety and quality with integrated metal detection and MAP sealing.
  • Reduces labor costs through robotic automation and efficient distribution systems.
  • Provides scalability for large production volumes with nine parallel processing lines.
  • Facilitates easy integration and operational monitoring with PLC-controlled systems.

General


Applications
Meat,Poultry
End products
Tray-sealed poultry products,Chicken breasts
Steps before
Distribution of trays,Warehouse management,Product loading by robots
Steps after
Inspection with metal detector,Labeling,Manual case packing,Palletizing
Input ingredients
chicken breasts,trays,plastic crates
Output ingredients
sealed trays,labeled trays,palletized boxes
Market info
ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.

Technical Specifications


Automation
Fully automated
Traysealing lines
9 lines
Palletizing cells
2 cells
Packaging method
Traysealing with MAP
Inspection system
Metal detector

Operating Characteristics


Automation level
Fully automated
Batch vs. continuous operation
Inline Continuous
Product loading method
Automatic robotic loading
Tray sealing type
Modified Atmosphere Packaging (MAP)
Inspection system
Metal detector
Labeling process
Automated
Case packing method
Manual
Palletizing method
Anthropomorphic robot

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Not specified
Traysealing lines
9 lines
Palletizing cells
2 cells
Robot loading
Automatic
Tray distribution
Fully automated
Plastic crate distribution
Fully automated
Loading method
Automatic by robots
Inspection system
Metal detector
Palletizing method
Anthropomorphic robots
Packaging atmosphere
Modified Atmosphere Packaging (MAP)

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Robotic integration
Automation level
Fully automated