Turkey gizzard splitter for a-grade processing
Achieve precise gizzard splitting and high-pressure flushing with a compact solution designed to enhance processing efficiency and reduce manual labor, ensuring consistent, A-grade turkey innards.
The TGS-2 A-Grade Turkey Gizzard Splitter from Prime Equipment Group revolutionizes turkey processing by providing a high-speed solution engineered to split turkey gizzards while flushing out ingesta materials. Equipped with an upgraded high-pressure water knife, it ensures consistent and precise cuts, ideal for poultry and meat processing facilities aiming to produce A-grade turkey parts with reduced reliance on manual labor. Its robust design enables continuous operation, processing up to 30 gizzards per minute, and integrates seamlessly with existing evisceration lines. This splitter, crafted from durable materials, reduces maintenance costs associated with blade replacement by utilizing a water knife system, and is supported by engineering customization to meet specific processing requirements. Additionally, it fulfills rigorous food safety standards, making it a valuable asset to poultry processors and automated food system integrators.
Benefits
- Maximizes throughput with continuous processing of up to 30 gizzards per minute.
- Reduces labor costs and human error by minimizing manual gizzard handling.
- Decreases maintenance expenses with a high-pressure water knife that eliminates the need for frequent blade replacements.
- Ensures consistent A-grade product quality with precise splitting and flushing actions.
- Seamlessly integrates into existing production lines, enhancing overall operational efficiency.
- Applications
- Seafood,Meat,Poultry
- End products
- Processed turkey innards,A-grade turkey parts,Turkey gizzard halves,Poultry gizzard portions,Manually deboned poultry cuts
- Steps before
- Defeathering,Offal Screening,Pre-Scalding,Evisceration
- Steps after
- Packing,Freezing,Chilling,Portioning
- Input ingredients
- turkey gizzards
- Output ingredients
- split turkey gizzards,flushed ingesta materials,A-grade cuts
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Production Rate
- Up to 30 per minute
- Motor Size
- 3/4 hp and 7.5 hp
- Electrical Requirements
- 480V,3 ph,60 Hz,20 amps
- Water Requirements
- 17.5 GPM
- 40-80 PSI
- Pump Requirements
- 7.5 hp motor
- 230/460V,3 ph,60 Hz
- Net Weight
- 550 lbs. (249 kg)
- High-pressure water knife
- Yes
- Pump Flow Rate
- 3.0 GPM high-pressure
- 8.0 GPM low-pressure
- Working mechanism
- High-pressure water knife
- Integrated steps
- Splitting and flushing
- Production efficiency
- 30 pieces per minute
- Automation level
- Semi-automated
- Cleaning method
- Water flushing
- Batch vs. continuous operation
- Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material type
- Stainless steel / Plastic
- Machine footprint
- Compact
- Net Weight
- 550 lbs. (249 kg)
- Production rate
- Up to 30 gizzards per minute
- Discharge method
- Flush with high-pressure water
- Control panel type
- HMI/PLC
- Footprint
- Compact design