Ultra-pure water preparation system for pharmaceutical industry

Ensure your pharmaceutical production line meets stringent purity standards with our advanced water preparation system, minimizing utility consumption while delivering reliable, ultra-pure water for critical processes.

The Ultra-Pure Water System from TRUKING Technology is designed to meet the rigorous demands of pharmaceutical and food industries. This system stands out with its modular, tankless design, significantly reducing microbial growth risks while ensuring compliance with GMP and FDA standards. It utilizes an advanced RO-EDI mounting for continuous production, automatically adjusting capacity to accommodate peak loads efficiently. Equipped with an industrial PC for real-time audit trails and data integrity, it boasts a recovery rate exceeding 92%. These systems are crafted with corrosion-resistant materials and offer engineering support for custom configurations based on specific water quality requirements, ensuring seamless integration into existing production lines.

Benefits

  • Minimizes contamination risk with a tankless design, ensuring product purity.
  • Optimizes energy use with adaptive capacity adjustments for peak efficiency.
  • Enhances regulatory compliance with real-time audit trails and data integrity features.
  • Customizable to local water conditions, ensuring tailored performance and integration.
  • Increases operational uptime with a high recovery rate exceeding 92%.
Applications
Biopharmaceuticals,Traditional chinese medicine,Oral liquid formulations,Diagnostic reagents,Pharmaceuticals
End products
Diagnostic reagent kits,Protein therapeutics,Oral antibiotic solutions,Traditional herbal extracts,Liquid cough syrups,Lyophilized injectable drugs,Herbal tonics,Antipyretic suspensions,Biotech vaccines,Monoclonal antibodies
Steps before
Preparation,Separation,Purification,Extraction,Concentration
Steps after
Sterilization,Packaging,Inspection,Lyophilization,Tablet Pressing
Input ingredients
raw water,ingredient for injectable,oral liquid materials,diagnostic reagent materials,traditional Chinese medicine materials
Output ingredients
ultra-pure water,lyophilized products,pre-filled syringes,ampoules,soft bags,oral preparations,BFS products,solid preparations
Automation
Industrial PC control
Compliance
21 CFR Part 11
Efficiency
Recovery rate over 92%
Capacity Adjustment
Automatic
Design
Modular designed compact skids
Feature
Tankless design
Automation Features
Audit trail,data integrity,remote access
Valve Specification
Block valves,zero deadlag
Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Modular design
Compact skids with online RO-EDI
Risk reduction
Tankless design reducing microbial growth
Capacity adjustment
Automatic adjustment dependent on peak load
Recovery rate
Over 92%
Compliance
21 CFR Part 11,pharmacopeia,GAMP,cGMP,FDA
Audit trail
State of the art features
Discharge method
Block valves meets zero deadlag
Customization
Completely customize skids
Modular design
Compact skids
Control system
Industrial PC control
Tankless design
Yes
Customization based on raw water report
Completely customizable skids
Customization option
Block valves meeting zero deadlag requirements
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.