Uv flexo printing system for blister-lidding foils

Effortlessly integrate precise and vibrant two-color printing directly onto blister-lidding foils with flexible, solvent-free production that ensures rapid drying and seamless packaging line compatibility.

The Hapa 302 from HAPA represents a sophisticated UV Flexo printing solution, engineered for seamless inline integration in pharmaceutical and healthcare packaging lines. This system stands out for its ability to print directly on blister-lidding foils using environmentally friendly, UV-cured inks. Capable of operating in continuous or intermittent production settings, the Hapa 302 is tailored for Over-the-Counter (OTC) pharmaceuticals, enhancing the packaging of products like cold and flu tablets, vitamin blisters, and child-proof medicine packs.

With a maximum printing speed of 35 m/min and the flexibility to handle various substrates such as aluminum foil, paper, PVC, and Tyvek, it ensures high-quality, consistent printing under stringent pharmaceutical standards. The compact design facilitates straightforward integration with packaging machines, utilizing Hapa’s award-winning OptiMate HMI for intuitive operation. Enhanced by a newly designed ozone-free UV dryer, it delivers instant curing to maintain production efficiency and product integrity.

The system is available with customizable features, including roll-to-roll configurations and pre-print control units, ensuring adaptability to specific operational requirements. Meeting GMP compliance, the Hapa 302 also supports comprehensive documentation and validation services, reinforcing its suitability for critical healthcare environments.

Benefits

  • Enhances packaging efficiency with seamless inline integration and quick color change capability.
  • Reduces operational downtime with easy-to-handle, format-free operation and straightforward maintenance.
  • Ensures product safety and compliance with GMP-compliant machine control architecture.
  • Offers flexible printing solutions with customizable configurations and universal substrate compatibility.
  • Provides rapid production cycles with ozone-free UV curing, maintaining high print quality and process speed.
Applications
Over-the-counter (otc) pharmaceuticals,Blister packaging,Healthcare products,Pharmaceutical packaging
End products
Pain relief caps,Vitamin blister packs,Cold and flu tablets,Child-proof medicine packs,Dietary supplement blisters
Steps before
Substrate Preparation,Material Loading,Corona Pre-treatment
Steps after
Packaging,Printing Inspection,Curing
Input ingredients
Aluminum foil,Paper,PVC,Tyvek,Blister-lidding foils
Output ingredients
Printed Aluminum foil,Printed Paper,Printed PVC,Printed Tyvek,Printed Blister-lidding foils
Machine depth
1387 mm
Machine height
2020 mm
Machine length
1200 mm
Machine weight
775 kg
Max advance length
350 mm
Max number of cycles
100 cycles/min
Max printing width
298 mm
Max printing length
350 mm
Max web width
310 mm
Min advance length
50 mm
Min web width
70 mm
Max printing speed
35 m/min
Working Mechanism
UV Flexo Printing,Solvent-Free
Automation Level
GMP Pharma-Compliant Control
Batch vs. Continuous Operation
Inline Continuous
Changeover Time
Quick Color Change
Aluminum Foil
Yes
Paper
Yes
PVC
Yes
Tyvek
Yes
Biological compatibility
Yes
Cleanability
Yes
Solvent Free
Yes
Corrosive resistance
Yes
UV Inks
Yes
Ink type
UV cured inks
Substrate type
Aluminum Foil,Paper,PVC,Tyvek
Product type
Blister-lidding foils
Machine depth
1387 mm
Machine height
2020 mm
Machine length
1200 mm
Machine weight
775 kg
Compact footprint
Yes
Max printing width
298 mm
Max printing length
350 mm
Max web width
310 mm
Min web width
70 mm
Configuration Type
roll-to-roll,on a stand,top-mounted
HMI Type
OptiMate – Hapa’s award-winning HMI
Color Printing Capability
1 – 2 colors
Mechanical Integration,Digital Interface
Integration into packaging machine (S,T version)
Pre-treatment
Corona pre-treatment
Printing Control
Random and registered printing
Software Options
Software Backup,Recovery Kit
Market info
HAPA, part of the Coesia Group, is renowned for its expertise in developing and manufacturing high-quality inline printing solutions, specifically for the pharmaceutical packaging industry, offering flexibility and customization for complex printing needs.