Variable retention time carton freezer

Optimize your production line with a flexible freezing solution that handles multiple product sizes and types, enhancing temperature and inventory control while supporting diverse chilling and freezing applications.

The GEA I-VRT from GEA integrates seamlessly into your production line as an advanced variable retention time carton freezer. This system excels in handling various solid products, allowing precise temperature control and customizable retention time to suit specific freezing and chilling needs. Its versatility supports applications across multiple industries, including food, beverage, pharmaceutical, and chemical sectors, producing end-products like frozen meals, dairy desserts, pharmaceutical tablets, and plant-based alternatives. Capable of processing from 4,500 to 40,000 kilograms per hour, the fully automated GEA I-VRT ensures continuous operation with full inventory control and efficient palletizing. Its energy-efficient design reduces operational costs, while the stainless-steel construction provides durability and resistance to corrosion, ensuring longevity and minimal maintenance.

Benefits

  • Enhances product quality with precise temperature control.
  • Reduces operational costs through energy-efficient processing.
  • Supports diverse applications with customizable retention times.
  • Maintains continuous production with fully automated operation.
  • Optimizes inventory management and logistics with integrated palletizing.
Applications
Food,Personal care,Supplements,Marine,Gas and energy,Beverage,Refrigeration,Dairy farming,Oil,Heating,Pharma,Chemical,Healthcare,Environment,Home,New food,Dairy
End products
Frozen prepared meals,Crude oil stabilizers,Vegan cheese,Chemical reagents,Marine refrigerated storage,Frozen seafood,Alternative dairy drinks,Home refrigeration units,Personal care gels,Energy-efficient cooling systems,Flavored syrups,Dairy desserts,Gas processing applications,Dairy farm chillers,Ice cream,Chilled ready-to-eat salads,Frozen fruits,Frozen vegetables,Dietary supplements,Pharmaceuticals,Packaged beverages,Medicinal tablets,Plant-based meats
Steps before
Production room handling,Product sorting
Steps after
Chilling,Freezing,Palletizing,Inventory control
Input ingredients
various product sizes,different product types,chilling profiles,freezing profiles
Output ingredients
chilled products,frozen products,palletized products
Capacity
4,500 to 40,000 kg/h
Automation
Fully automated
Retention Time
Customizable
Temperature Control
Precise control
Variable Retention Time
Adjustable
Integrated Process
In-line Process Integration
Automation level
Fully Automated
Product Flexibility
Handles Various Sizes and Types
Temperature Control
Precise
Chilling and Freezing Profiles
Customizable
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Footprint
Variable depending on configuration
Handling Capacity
4,500 to 40,000 kg/h
Integration Capability
Full in-line process integration
Freezer/Chiller Type
Variable Retention Time Tunnel
Automated Handling
Fully automated
Product Compatibility
Various sizes and types
Retention time customization
Customizable retention time
Integration possibilities
Fully integrates with in-line processes
Automation
Fully Automated
Temperature Control
Precise temperature control
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.