Water reuse system for poultry processing
Optimize your poultry processing with a customizable water reuse system designed to cut water and energy consumption while boosting sustainability.
The JBT Prime Water Reuse System is a sophisticated solution engineered to improve water efficiency in poultry, meat, and seafood processing facilities. This system stands out with its customizable design, featuring a multi-stage filtration and recirculation mechanism that integrates seamlessly into your existing production line. It enables the separation and filtration of process water, allowing facilities to reclaim and reuse up to 90% of their water. This not only minimizes water usage but also reduces energy costs up to 20%.
Designed for continuous automated operation, the system is equipped with PLC controls and remote monitoring capabilities, allowing you to operate at high speed while ensuring regulatory compliance with USDA water reuse standards. Constructed from durable stainless steel, it resists corrosion and requires minimal maintenance. Its user-friendly interface and self-balancing features mean that it requires less manual oversight and training, enabling your team to focus on core processing tasks. Available with various configurations, it can be tailored to meet specific plant requirements, with engineering support for full system integration.
Benefits
- Cuts operational costs by reusing up to 90% of process water.
- Decreases energy expenditures by up to 20% with efficient water recirculation.
- Ensures compliance with USDA water reuse standards, reducing risk of fines.
- Minimizes labor requirements through automated operation and remote monitoring.
- Tailors to plant-specific needs with customizable configurations and engineering support.
- Applications
- Seafood,Meat,Poultry
- End products
- Seasoned pork chops,Breaded chicken nuggets,Beef steak cuts,Battered fish fillets,Processing chicken wings,Turkey slices,Marinated chicken breasts,Pre-cooked shrimp
- Steps before
- Bird washing,Bird scalder,Raw picker scalder,Hock scrubbing,Chiller overflow
- Steps after
- Portioning,Slicing,Cooking,Freezing,Proofing
- Input ingredients
- process water,bird washer chiller overflow,rinse cabinets bird scalder,bird scrubber raw picker scalder,hock scrubbers
- Output ingredients
- recycled water,filtered water,solid particle removal
- Automation
- Automated and intuitive
- Capacity
- 50-70 GPM
- Particle removal size
- Greater than 0.008 inches (200 microns)
- Water reutilization
- 90% or more
- Energy Reduction
- Reduce energy costs by up to 20%
- Automated operation
- User-friendly / Intuitive
- Integration capability
- Seamless with existing processes
- Water reuse percentage
- Up to 90%
- Sustainability
- Water and energy consumption reduction
- Compliance
- USDA collaborative rules for water reuse
- Efficiency
- Reduces water consumption by up to 20%
- Particle removal size
- 200 microns or greater
- Flow rate
- 50-70 GPM
- Self-balancing system
- Minimal manual oversight required
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Density/particle size
- Variable
- Footprint
- Compact
- Screen Type
- Rotating stainless-steel wedge-wire drum
- Filter Type
- Vertical filters
- Particle Size Removal
- 200 microns
- Flow Rate
- 50-70 GPM
- Discharge method
- Inline
- Customization
- Turnkey,customizable system
- Integration capability
- Integrates seamlessly into existing processes
- Control panel type
- User-friendly and intuitive
- Customization possibility
- Customizable to meet specific plant needs
- System configuration
- Includes VFDs,flow meters,and sensors
- First-stage component
- Rotating stainless-steel wedge-wire drum screen
- Second-stage component
- Vertical filters for finer particles
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.