Weighing and distribution system for poultry processing
Optimize your production line by ensuring precise product weight and distribution, significantly reducing overfill losses in your meat, poultry, and seafood operations, while accommodating fluctuating processing needs.
The MARS Weighing and Distribution System from JBT Control Systems offers a versatile solution for poultry, meat, and seafood processors aiming to prevent overfilling and ensure precise product distribution. This system stands out due to its flexible integration with existing scales and MARS hoppers, addressing varying processing needs and product mixes. Operable in both continuous and manual modes, it pre-weighs to a set standard, with manual filling options to enhance accuracy. Ideal for applications in processing facilities handling chicken breast fillets, ground turkey, shrimp portions, and other solid food products, it seamlessly integrates into production lines to boost efficiency.
Equipped with a user-friendly, touchscreen controller, it manages up to four weighing systems, pushing data to a Microsoft SQL Server database for real-time monitoring and reporting. Adaptable to scale systems of any configuration, it supports adjustments in product mixing by percentage, weight, or manual override to accommodate daily operational changes. Designed to fit into high-speed environments, the system’s configurable setup ensures it meets the demands of varied production requirements while maintaining compliance with industry standards. With engineering support for customization, it remains a vital asset for optimizing processing lines in the food industry.
Benefits
- Enhances profitability by eliminating overfilling losses.
- Offers flexibility to adapt to varying production demands and product mixes.
- Improves operational efficiency with real-time data reporting and easy system adjustments.
- Reduces labor effort with user-friendly touchscreen operation.
- Facilitates accurate portioning and distribution for diverse product types.
- Applications
- Seafood,Meat,Poultry
- End products
- Chicken breast fillets,Sliced deli meats,Ground turkey,Shrimp portions,Breaded chicken nuggets,Packaged fish fillets
- Steps before
- Grinding,Mixing,Preparation,Injection,Marination
- Steps after
- Portioning,Slicing,Cooking,Freezing,Chilling,Coating
- Input ingredients
- poultry,meat,seafood,bagged products,boxed products
- Output ingredients
- weighed poultry,weighed meat,weighed seafood,accurately mixed products
- Overfilling Accuracy
- Eliminates overfilling
- System Flexibility
- Accommodates various scale systems
- User Interface
- 7-inch touchscreen
- Data Management
- Microsoft SQL Server
- Weighing Systems Number
- Up to four
- Batch vs. continuous operation
- Batch / Inline Continuous
- System Flexibility
- Accommodate various scale systems and product mixes
- Automation level
- User-friendly touchscreen controller
- Data Management
- Continuous data upload to SQL Server
- Overfilling Elimination
- Two-stage system with manual filling
- Changeover Flexibility
- Quick adjustments based on workflow
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Easy to clean/CIP
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Variable,depending on product
- Machine footprint
- Compact design for small spaces
- Discharge method
- Hopper with scale integration
- Control panel type
- 7-inch touchscreen controller
- System flexibility
- Accommodates various scale systems
- System integration
- Compatible with MARS hoppers
- Control panel type
- Touchscreen
- Integration possibilities
- Microsoft SQL Server
- Configuration capability
- Manual Override
- System flexibility
- Scale and product mix adaptability
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.