Weld bead detection for wheel rims

The Discus from Spookfish Innovations is an automated vision solution that excels in detecting weld beads on wheel rims with precision and speed. Designed for automotive manufacturers and wheel rim producers, this system offers a streamlined approach to accurately placing valve holes and avoiding production inconsistencies. Discus employs a robust pre-processing algorithm that allows continuous operation, even under variable environmental conditions, and processes images in under 40 milliseconds. It supports a wide variety of rim sizes, boosting productivity by up to six times compared to traditional methods. Integrated seamlessly into existing production lines, the system features an intuitive touchscreen HMI display for straightforward operation. Furthermore, it generates real-time trend charts and predictive analyses, empowering operators with valuable insights for improved fault tolerance. With a detection accuracy of up to 100 microns, Discus is engineered to enhance manufacturing efficiency while accommodating the complexities of today’s rim production demands.