Air-recycling aspiration channel for grain cleaning
Optimize grain processing with an innovative air-recycling system that efficiently cleans and removes dust, while reducing energy consumption. Ideal for maintaining high-quality standards in flour production and beyond.
The Air-Recycling Aspiration Channel MVSS from Bühler offers an innovative solution for efficient grain cleaning and dust removal in milling processes. This equipment is distinctive for its use of recirculated air and frequency converters, significantly reducing energy consumption by up to 15% and minimizing fresh air intake by 90% compared to conventional systems. It expertly manages dust and low-density particle removal across various grains, including wheat, rice, and pulses, and is essential for producing high-quality end products like whole wheat flour and basmati rice.
Operating on a continuous, automated basis, the MVSS integrates seamlessly into existing production lines, supporting operations in food processing and grain milling industries. Its adjustable airflow control enables precise separations tailored to specific product needs, achieved through a simple rotary potentiometer or plant control system. This modular system also promises reduced filtration area requirements, enhancing cost-effectiveness and operational efficiency. Built for ease of cleaning and maintenance, the MVSS ensures long-term performance and adaptability across diverse processing applications.
Benefits
- Reduces energy consumption by up to 15% with recirculated air use.
- Minimizes fresh air requirements by 90%, lowering operational costs.
- Enhances product quality with precise airflow control and dust removal.
- Integrates seamlessly into existing systems for efficient grain processing.
- Offers cost-effective operation with reduced filtration area needs.
- Applications
- Wheat,Pulses,Oilseeds,Grain,Beans,Flour,Spices,Rice,Corn
- End products
- Cinnamon powder,Sunflower oil,Whole wheat flour,Chickpea flour,Multi-grain flour,Cornmeal,Basmati rice,Black beans
- Steps before
- Dehulling,Grain handling,Milling,Grinding,Flaking
- Steps after
- Sensing,Sifting,Grading,Sorting,Packing
- Input ingredients
- grain,raw material
- Output ingredients
- clean grain,dust,low-density particles
- Airflow control
- Adjustable electronically
- Energy Consumption
- Up to 15% less than traditional systems
- Fresh Air Requirement
- Up to 90% less fresh air compared to traditional systems
- Automation
- Plant control system compatible
- Operation
- Recirculated air
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- Manual / CIP
- Energy efficiency
- Up to 15% less energy consumption
- Airflow control
- Electronically adjustable via rotary potentiometer
- Changeover time
- Flexible airflow adjustments
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Grain cleaning capabilities
- Dust and low-density particle removal
- Modular design
- Vitaris System
- Airflow control
- Electronic with rotary potentiometer
- Airflow adjustment
- Machine or plant control system
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.