Automated process controllers for industrial plants

Enhance your production line’s efficiency and adaptability with a modular controller solution that seamlessly integrates control, monitoring, and automation of complex processes, ensuring optimal performance and adaptability in rapidly changing industrial environments.

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

Benefits

  • Enhances production efficiency through seamless process integration and control.
  • Reduces operational costs with continuous, high-speed automation.
  • Supports sustainable initiatives by optimizing energy use and reducing waste.
  • Increases adaptability with modular design allowing easy upgrades and customizations.
  • Ensures compliance with industry standards, promoting safety and reliability.
Applications
Mixing and compounding,Food industry,Chemical industry,Plastics,Rubber and tire industry,Dispersion paints
End products
Polyethylene pellets,Epoxy resins,Car tires,Polypropylene sheets,Processed cheese,Retreaded tires,Confectionery coatings,Synthetic resins,Adhesives,Solvent-based paints,Bread dough,Acrylic emulsions,Rubber gaskets,Pvc pipes
Steps before
Material Loading,Software Configuration,System Calibration
Steps after
Process Monitoring,Data Analysis,System Update
Input ingredients
Output ingredients
Automation
Modular design,PLC-controlled
Control Speed
Outstanding
Ease of Use
User-friendly design
Security
Optimal security features
Modularity
Modular design
Automation level
Manual / PLC / SCADA
Expandable functionality
Via software update
Integration capability
Components,generator sets,machines
Industry 4.0 readiness
Yes
Modular design
Yes
Real-time process control
Yes
Speed and security
Outstanding
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Industry Compatibility
Food,plastics,rubber,tire
Machine footprint
Compact / Modular
Design type
Modular / Bolt-Tec
Control panel type
Integrated / User-friendly
Modular design
Yes
Discharge method
Diverter Valves / Rotary Feeders
Control Panel Type
HMI / Touchscreen
Integration Possibilities
Industry 4.0 Compatibility
Software Update Capability
Remote Update / Auto Update
Modular Design
Hardware / Software Modules
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.