Automatic grinder and polisher for material sample preparation
Streamline your metallographic sample preparation with a machine that ensures consistent grinding, polishing, and etching, delivering reliable results every time.
The Qpol XL from ATM Qness GmbH is a robust, floor-standing automatic grinder and polisher designed to deliver consistent and high-quality metallographic specimen preparation. Leveraging a solid steel frame, stainless steel lining, and powerful motors, this machine excels in grinding and polishing metal samples for metallurgical analysis.
Key features include an intuitive software interface capable of storing up to 200 preparation methods and a force-controlled pressing system ranging from 50 to 750 N. Its modular dosing system ensures precise wetting of the working surface, while an automated cleaning boost reduces contamination risks.
Ideal for applications in metallurgy, material science, and manufacturing, the Qpol XL processes metallic microstructures, polished alloys, and etched metal samples with ease. Operating with a variable wheel speed of 50 to 600 rpm and a sample holder speed of 50 to 350 rpm, its versatility accommodates diverse material testing needs.
With safety at the forefront, a motorized acrylic safety hood and an integrated spiral rinsing system simplify maintenance and cleaning tasks. The Qpol XL’s adaptability and efficiency make it a superior choice for laboratories and industrial facilities prioritizing precision and operational control in their sample preparation processes.
Benefits
- Enhances productivity with high sample throughput and minimal manual intervention.
- Ensures consistent specimen quality through precise force and removal control.
- Minimizes cross-contamination risks with automated cleaning processes.
- Offers flexible sample preparation with customizable dosing and modular components.
- Provides robust safety features, reducing risk of operator injury and equipment damage.
- Applications
- Metal samples,Sample preparation,Metallography,Material science,Hardness testing,Metallurgical analysis,Material testing
- End products
- Microhardness samples,Metallic microstructures,Metallographic slides,Polished metal surfaces,Processed metal coupons,Etched metal samples,Polished alloys,Metallographic specimens,Metallurgical cross-sections,Metallurgical mounts
- Steps before
- Sample Clamping,Pre-grinding,Mounting
- Steps after
- Cleaning,Cross-contamination prevention,Material Analysis,Final Inspection
- Input ingredients
- sample,material,abrasive particles,suspension,water,ethanol,air
- Output ingredients
- prepared sample,polished material,cleaned specimen,residual liquid
- Working Disc Diameter
- 300/350 mm
- Drive Power of Working Wheel
- 2.2 kW
- Drive Power of Polishing Head
- 1.1 kW
- Force Control
- 50–750 N
- Sample Holder Diameter
- 159–204 mm
- Speed of Working Wheel
- Variable (50–600 rpm)
- Speed of Sample Holder
- Variable (50–350 rpm)
- Running Direction of Working Wheel
- Right
- Running Direction of Sample Holder
- Right / Left
- Connection Power
- 6 kVA
- Power Supply
- 400 V,50 Hz / 480 V,60 Hz / 220 V,60 Hz
- Weight
- ~ 390 kg
- Automation
- Fully Automated
- Control Interface
- 7" Touch Screen
- Material Removal Measurement
- Integrated
- Automation level
- Automatic / Manual / PLC-controlled
- Batch vs. continuous operation
- Batch
- Cleaning method
- Automated / Manual
- Changeover time
- Fast,tool-free work disc change
- Energy efficiency
- High sample throughput with maximum reliability
- Cleaning boost
- Spin cycle at max rpm for 3 seconds
- Safety features
- Automated safety hood
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Working disc size
- Ø 300/350 mm
- Machine weight
- ~ 390 kg
- Construction material
- Stainless steel,powder-coated steel
- Sample holder size
- Ø 159 - 204 mm
- Control panel type
- 7“ touch screen
- Machine design
- Compact and modern
- Safety hood material
- Acryl glass
- Market info
- QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.