Brine preparation system for poultry, meat, and seafood
Achieve consistent marination with precise ingredient dissolution, keeping your brine solutions perfectly mixed and chilled to enhance the flavor and moisture of poultry, meat, and seafood products.
The Wolf-tec Polar Dissolver Brine Preparation System offers meat, poultry, and seafood processors a reliable solution for mixing, chilling, and transporting brines and marinades. Designed to dissolve ingredients under precisely controlled conditions, it ensures batch consistency and optimal solution impact on end products such as brined chicken breasts, marinated salmon fillets, and smoked hams. With capacities ranging from 100 to 800 gallons, it supports both basic and fully automated operations, utilizing touch screen control for error-free ingredient addition. Optional shear and foil mixers handle more challenging applications, while its modular design allows for easy integration into existing process lines. Its sanitary construction and internal rinse-in-place system facilitate maintenance and cleanliness, meeting industry standards for safety and hygiene. Available features include automated valve operation, data acquisition, and bar code scanning for ingredient verification, ensuring seamless integration into your automation strategy.
Benefits
- Ensures batch consistency with precise ingredient dissolution and automated recipe management.
- Reduces operator errors through intuitive touch screen control and step-by-step instructions.
- Increases production efficiency with fast, clump-free ingredient loading into the liquid stream.
- Offers scalability and flexibility with a modular design that adapts to changing production needs.
- Enhances operational security with features like operator ID verification and bar code scanning for ingredients.
- Applications
- Seafood,High viscous brine,Marinades,Meat,Marination,Injection,Poultry,Brine solutions
- End products
- Marinated salmon fillets,Brined chicken breasts,Smoked ham,Poultry injection solutions,Marinated beef steaks,Teriyaki chicken marinade,Seafood marinade,High-viscosity brine solutions
- Steps before
- Purification,Drying,Grinding
- Steps after
- Injection,Marination,Massaging,Tumbling
- Input ingredients
- brine ingredients,marinades,dry ingredients,liquid ingredients
- Output ingredients
- prepared brine,dissolved solution,marinade solution
- Tank Capacity
- 100 gallons to 800 gallons
- Temperature Control
- 100% temperature controlled process
- Automation
- Touch screen control and recipe management
- Modular Design
- Completely modular,ability to expand
- Mixing Type
- Optional shear and foil mixers
- Ingredient Loading
- Fast,effective dry ingredient loading directly into liquid stream
- Batch Documentation
- Data acquisition and batch reporting
- Automated Valve Control
- Directs contents to transfer point
- Liquid Ingredients Delivery
- Automated liquid ingredients delivery
- Rinse in Place
- Rinse in Place ball for internal rinsing
- Working Mechanism
- Mixing,chilling,and transporting brines and marinades
- Integrated Steps
- Ingredient dissolution,temperature control,and batch consistency
- Batch vs. Inline Flow
- Batch
- Automation Level
- Touch screen control and recipe management
- CIP/SIP
- Rinse in Place capability
- Changeover Time
- Fast dry ingredient loading
- Dissolving Process
- Controlled conditions for ingredient dissolution
- Tank Capacity
- 100 to 800 gallons
- Modular Design
- Completely modular
- Temperature Control
- 100% temperature controlled process
- Discharge Method
- Automated valve to transfer point
- Control panel type
- Touch screen control
- Modular design
- Completely modular design,ability to expand
- Mixing options
- Optional shear and foil mixers
- Additional tanks
- Companion holding tank available
- Connectivity features
- Data acquisition and batch reporting
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.