Cascading water sterilizer for optimized food preservation
Reduce sterilization times significantly while preserving food quality and nutritional value by integrating efficient temperature and pressure regulation into your processing line.
The Shaka® Cascading Water Shaking Autoclave from Steriflow revolutionizes the sterilization process with its innovative shaking mechanism, significantly reducing cycle times by 5 to 10 times. This autoclave is equipped to handle a broad range of applications, from sauces and soups to baby food and viscous products, making it ideal for food producers and beverage manufacturers. It operates by incorporating high-frequency shaking during the thermal stages, which enhances heat transfer and enables operation at higher temperatures, thereby maintaining product integrity without overcooking or texture loss. With standard sizes up to 1,300mm and the possibility of using preheated water and direct-steam humidification, the Shaka® ensures efficient heating and cooling cycles. The system is fully automated, featuring MPI-controlled pressure regulation, and is suitable for batch processing. Its construction includes options for durable materials to handle various liquid, viscous, and solid food products. Additionally, the Shaka® complies with stringent industry standards, providing reliable sterilization for high-quality, nutrient-rich products.
Benefits
- Accelerates sterilization cycles, reducing processing times by 5 to 10 times.
- Preserves taste and nutritional integrity, enhancing end-product quality.
- Minimizes texture loss and prevents overcooking, ensuring high-quality output.
- Adapts to a wide range of product types, from liquids to viscous and solid foods.
- Automates operations, reducing manual intervention and labor requirements.
- Applications
- Glass jars,Soups,Sauces,Viscous products,Cheese sauce,Plastic jars,Baby food,Canned vegetables,Liquids
- End products
- Cheese dip sauce,Cream of mushroom soup,Marinara sauce in glass jars,Canned carrots,Vegetable puree baby food,Pea soup,Canned peas,Fruit preserves in plastic jars,Tomato sauce,Syrups,Fruit juice
- Steps before
- Preparation,Filling,Sealing
- Steps after
- Cooling,Quality Control,Packaging,Storage
- Input ingredients
- sauces,soups,viscous products,baby food,canned vegetables,cheese sauce,liquids,glass jars,plastic jars,sauce in pouches
- Output ingredients
- sterilized sauces,sterilized soups,sterilized viscous products,sterilized baby food,sterilized canned vegetables,sterilized cheese sauce,sterilized glass jars,sterilized plastic jars,sterilized sauce in pouches
- Size
- 900 mm / 1300 mm
- Cycle time reduction
- 5 to 10 times
- Shaking frequency
- High frequency shaking
- Temperature stages
- Rising,holding,final cooling
- Sterilization temperature
- Defined by manufacturer
- Pressure regulation
- Automatic valves controlled by MPI
- Working mechanism
- High frequency shaking
- Integrated steps
- Temperature rising,holding,and cooling
- Batch vs. continuous operation
- Batch
- Automation level
- Automatic handling system
- Energy efficiency
- Reduced cycle time
- Cleaning method
- Preheated water and direct-steam humidification
- CIP/SIP
- Not specified
- Product type
- Liquids / Viscous products
- Standard sizes
- 900 mm,1300 mm
- Control panel type
- MPI Expert Control System
- Compact footprint
- Yes
- Discharge method
- Automatic handling system
- Tank shape
- Not specified
- Basket locking mechanism
- Yes
- Control panel type
- MPI Expert Control System
- Integration possibilities
- Automatic handling system
- Shaking frequency selection
- Yes
- Temperature stages
- Rising,holding,cooling
- Market info
- Steriflow SAS is renowned for its expertise in manufacturing industrial sterilization and pasteurization equipment, particularly retorts, used in the food and pharmaceutical industries, recognized for reliability, innovation, and adherence to stringent safety and quality standards.