Complete packaging solution for meat products
Achieve seamless packaging integration with a solution designed to streamline tray sealing, packing, and palletizing processes, enhancing efficiency and extending product shelf life in your meat production line.
The TSA Traysealer from ULMA Packaging is an essential component in food and meat processing facilities, designed to enhance the packaging process by sealing trays with a modified atmosphere. This traysealer stands out with its high-performance sealing capabilities, ensuring hermetic packages that significantly extend product shelf life. Ideally suited for applications involving sausages, sliced ham, and chicken fillets, it integrates seamlessly into high-speed, continuous production lines. Featuring ergonomic design and commercial components from renowned brands, the TSA Traysealer supports quick format changes, drastically reducing downtime. Built for durability, it offers optimal OEE values and is effortlessly sanitizable, thus ensuring compliance with rigorous hygiene standards. Additionally, its compact form factor and easy maintenance requirements make it a highly reliable choice for enhancing efficiency and operational continuity in packaging departments.
Benefits
- Enhances product shelf life by ensuring hermetic seals with modified atmosphere packaging.
- Minimizes downtime with rapid 2-minute format changes.
- Increases operational efficiency with optimal OEE values.
- Facilitates compliance with hygiene standards due to its sanitizable design.
- Streamlines maintenance and reduces costs with commercially available components.
- Applications
- Biscuits,Meat,Bakery,Confectionery,Poultry
- End products
- Chicken breast fillets,Filled chocolates,Butter cookies,Chocolate chip cookies,Gummies,Bread loaves,Marinated chicken wings,Croissants,Sausages,Sliced ham
- Steps before
- Manual loading,Tray preparation,Product collection,Tray unstacking
- Steps after
- Case packing,Crate stacking,Palletizing,Pallet transfer
- Input ingredients
- meat products,empty trays,empty plastic crates
- Output ingredients
- sealed meat packages,trays with modified atmosphere,full plastic crates,palletized crates
- Automation
- Fully automated
- Traysealing Machine
- TSA traysealer
- Palletizing System
- 3 palletizing cells
- Production Lines
- 11 packaging lines
- Changeover Time
- 2 minutes
- Shelf Life Extension
- Modified atmosphere packaging
- Robotic Integration
- Delta robots
- Ergonomic Design
- Yes
- Cleaning Facilitation
- Sanitizable design
- Package Integrity
- Hermetic packages
- Equipment Configuration
- Monoblock
- Full Crate Logistics
- Double transfer trolley
- Product Transfer
- Crate column lift
- Automation level
- Fully automated
- Integration
- Traysealer and robotic case packing
- Tray transport system
- Manual loading tables
- Palletizing efficiency
- Multi-level stacking
- Changeover time
- Format changes in 2 minutes
- CIP/SIP
- Sanitizable design
- Packaging type
- Modified atmosphere
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Packaging material compatibility
- Flexible
- Machine footprint
- Compact design suitable for space optimization
- Construction material
- Stainless Steel
- Traysealer type
- TSA traysealer
- Robotic configuration
- Delta robots
- Packing cell configuration
- Monoblock design
- Transport system
- Conveyor transport system
- Work table ergonomics
- Designed for ergonomic compliance
- Automation level
- Fully automated solution
- Control panel type
- Touchscreen / Push-button
- Integration possibilities
- PLC / SCADA
- Robotic integration
- Delta robots for case packing
- Tray size adjustment
- Automatic or manual adjustments
- Format changeover time
- 2 minutes
- Mobility
- Monoblock configuration for minimal start-up
- Palletizing options
- Mechanical palletizers with double transfer trolley
- Ergonomic workstations
- Compliance with ergonomic regulations
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.