Continuous aeration system for bakery products

Optimize your bakery production with precise aeration and mixing, ensuring consistent texture and quality in every batch, whether you’re crafting whipped cream or fluffy pancakes.

The TFT-ROTOPLUS RP Series by Tanis Food Tec offers a robust solution for continuous aeration in bakery and confectionery processes. Featuring a unique mixing head design with a welded, pin-shaped structure, it eliminates leaks and enhances strength. The RP Series excels in mixing and aerating products like whipped cream, meringue, and mousse, making it ideal for applications across the food industry.

Capable of processing up to 3,000 kg/hr with a single-headed machine, the RP models leverage a water-jacketed rotor and stator for precise temperature control. Integration into production lines is seamless, thanks to TFT’s smart control system and intuitive human-machine interfaces, supporting both stand-alone and fully integrated setups.

The machine saves energy by operating at lower RPMs, achieved through a unique premix chamber. Available with various seal types, it accommodates diverse product textures, from smooth to highly abrasive. Hygienically designed and CIP cleanable, the ROTOPLUS ensures easy maintenance and optimal component access, supporting efficient, reliable production.

Benefits

  • Ensures product consistency and quality with precise aeration control.
  • Minimizes energy consumption with low RPM operation efficiency.
  • Supports seamless integration, reducing manual intervention and enhancing process automation.
  • Enhances cleaning efficiency and hygienic standards with CIP capability.
  • Accommodates a wide range of product textures, increasing versatility in production.
Applications
Snacks,Confectionery,Food products,Bakery products,Aerated desserts
End products
Whipped cream,Aerated chocolate,Marshmallows,Meringue,Cream-filled pastries,Puffed rice snacks,Bread dough,Cake batter,Fluffy pancakes,Mousse
Steps before
Mixing,Ingredient Preparation,Pre-Mixing
Steps after
Temperature Control,CIP Cleaning,Packing
Input ingredients
Output ingredients
Mixing head design
No drilling,welded design,pin shape
RPM
Lower revs due to premix chamber
Seal types
Various,from smooth to high abrasive
Temperature control
Water jacketed Rotor and Stator
Capacity
400 kg/hr up to 3,000 kg/hr
CIP cleanable
Yes
Control system
TFT smart control
HMI
Intuitive,for stand-alone or full integration
Automation
State of the art controls
Automation level
Manual / PLC / HMI
Batch vs. continuous operation
Continuous
CIP/SIP
CIP cleanable
Cleaning method
CIP
Unique mixing head design
No risk of leaking,stronger by pin shape
Temperature control
Water jacketed Rotor and Stator
Abrasion resistance
High
Biological compatibility
Hygienic design
Cleanability
CIP cleanable
Corrosive resistance
Optimal with welded design
Density/particle size
Adaptable for various viscosities
Unique mixing head design
Pin shape,welded design
Mixing chamber design
Unique pre-mixing chamber
Rotor and Stator
Water jacketed for temperature control
Size range
400 kg/hr to 3,000 kg/hr
Control panel type
Intuitive HMI
Integration possibilities
Full integration in process set-ups
Operation mode
Stand-alone or full process set-up
Seal types
Various seal types for different product abrasiveness
Variable capacity
400 kg/hr up to 3.000 kg/hr
Temperature control
Water jacketed Rotor and Stator
Market info
Tanis Food Tec is known for designing and manufacturing custom-engineered food processing equipment, specializing in innovative solutions for the confectionery, bakery, and dairy industries, with a reputation for quality, precision, and reliability in delivering tailored production lines.