Continuous motion liquid packaging system

Achieve precise and clean liquid packaging with advanced servo-driven squeegee sealing, ensuring airless fills for products ranging from sauces to shampoos, all while maintaining continuous high-speed operation.

Packages Liquids Continuously and Efficiently

The VFFS Liquid Packaging Machine – Sigma 300 from Viking Masek is designed for industries requiring clean, efficient, airless packaging of liquid products. Utilizing a servo-driven airless fill system, it streamlines continuous operations by integrating processes such as filling, sealing, and bag deflating. It is particularly suitable for packaging soups, sauces, fruit juices, and medical solutions like saline, ensuring precision in liquid containment. Capable of handling up to 60 bags per minute, the Sigma 300 features an open frame design for easy cleaning and minimal maintenance, supported by off-the-shelf Allen Bradley controls. Its compatibility with various fillers, printers, and checkweighers allows seamless integration into existing production lines. Engineered from robust stainless steel for durability and corrosion resistance, this machine meets rigorous sanitary standards, making it ideal for food, beverage, health, and non-food product applications. It supports diverse bag styles and comes with options for remote diagnostics and customized packaging solutions, ensuring compliance with industry standards and enhancing operational productivity.

Benefits

  • Enhances production efficiency with seamless continuous motion and high-speed operations.
  • Reduces contamination risks by utilizing an airless packaging system for liquids.
  • Lowers maintenance costs with user-friendly design and off-the-shelf components.
  • Improves versatility in production lines with integration options for various fillers and printers.
  • Ensures hygienic standards through easy-to-clean stainless steel construction.

General


Applications
Food,Sauces,Treats,Candy,Pet food,Non-food products,Beverage,Bakery,Cheese,Condiments,Soup,Medical,Health,Liquids
End products
Vegetable broth,Ketchup,Gummy bears,Cough syrup,Herbal infusion,Wet cat food,Saline solution,Croissants,Dog treats,Marinara sauce,Shampoo,Cheddar cheese,Liquid soap,Fruit juice
Steps before
Filling with Liquid,Mixer Preparation
Steps after
Labeling,Quality Inspection,Secondary Packaging
Input ingredients
liquids,soup,sauces,condiments,bulk liquids
Output ingredients
packaged liquids,airless filled packages,pillow bag style
Market info
Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.

Technical Specifications


Max Speed
60 bags per minute
Bag Size (Min)
60 mm x 120 mm (2.36" x 4.72")
Bag Size (Max)
300 mm x 1,000 mm (15.75" x 39.37")
Maximum Roll Diameter
450 mm (17.75")
Maximum Roll Width
645 mm (25.3")
Weight
1,814 kg (4,000 lbs)
Air Pressure
12-18 SCFM at 90 PSI
Power Supply
Standard 480V,three phase,60 Hz
Materials
Stainless steel
Features
Servo-driven,airless fill,vacuum pull belts,Allen Bradley controls
Automation
Servo drive for main machine functions

Operating Characteristics


Working mechanism
Continuous motion
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Cleaning method
Sanitary design for complete washdown
Air incorporation control
Airless packaging system
Integrated steps
Servo-driven squeegee sealing

Material Compatibility


Cleanability
Yes,complete washdown
Corrosion resistance
Stainless steel frame and parts

Product type Characteristics


Viscosity
Low to high viscosity liquids
Foaming susceptibility
No
Container compatibility
Pillow bag

Physical Characteristics


Frame Material
Stainless steel
Weight
1,814 kg (4,000 lbs)
Machine Size (Bag Size Range)
Min 60 mm x 120 mm (2.36" x 4.72"),Max 300 mm x 1,000 mm (15.75" x 39.37")
Maximum Roll Diameter
450 mm (17.75")
Maximum Roll Width
645 mm (25.3")
Control Panel
Color graphic operator interface
Squeegee Sealing System
Servo-driven,airless seal
Frame Design
Open frame