Cryogenic cooling tunnel for industrial freezing

Achieve precise temperature control and rapid freezing with a compact solution designed to fit seamlessly into your production line, ensuring product integrity and extending shelf life.

The First Freeze Cryogenic Cooling Tunnel from SERAP GROUP offers a cutting-edge solution for rapid and efficient freezing or cooling. This equipment leverages a dual-operation capability with either liquid nitrogen (LN2) or carbon dioxide (CO2), ensuring rapid temperature reduction while maintaining product quality. Its compact, mobile design integrates seamlessly into existing production lines, addressing the challenges of preserving texture and limiting oxidation across diverse products like frozen beef patties or lyophilized vaccines. The tunnel’s variable-speed stainless steel conveyor accommodates continuous processing, ideal for food, beverage, and pharmaceutical sectors, customizable for both solid and liquid products. With AISI 304 stainless steel construction, it ensures durability and compliance with industry standards. Additionally, its user-friendly interface and easy-access design facilitate minimal-maintenance operations, featuring simple cleaning procedures to uphold hygiene standards. This makes the First Freeze Tunnel a versatile asset for any facility seeking reliability and efficiency in industrial processing.

Benefits

  • Enhances production efficiency with rapid, consistent freezing and cooling.
  • Preserves product integrity by limiting oxidation and texture degradation.
  • Integrates effortlessly into existing lines due to its compact, mobile design.
  • Reduces operational costs with minimal labor intervention needed.
  • Promotes ISO-compliant cleanliness with easy-access, quick-clean components.
Applications
Gelato,Seafood,Ready meals,Fruits and vegetables,Beverages,Fine chemicals,Pet food,Nutraceuticals,Confectionery,Meat processing,Pastry,Biopharmaceuticals,Ice cream,Poultry,Bakery products,Dairy products,Pharmaceuticals
End products
Frozen beef patties,Freeze-dried pet kibble,Chocolate truffles,Frozen ice cream bars,Lyophilized vaccines,Flash-frozen gelato,Par-baked bread rolls,Vitamin-enriched drink powders,Microwaveable lasagna,Flash-frozen cauliflower,Cryogenically ground flavor extracts,Bottled iced tea,Proteins for biologics,Frozen shrimp tempura,Frozen chicken nuggets,Frozen yogurt desserts,Frozen croissants
Steps before
Product loading,Initial cooling,Preparation for freezing
Steps after
Final packaging,Storage,Distribution
Input ingredients
liquid nitrogen,carbon dioxide
Output ingredients
refrigerated products,quickly frozen products
Material
AISI 304 stainless steel
Insulation
AISI 304 stainless steel
Compliance
Standard 14301
Cooling Method
Liquid nitrogen (LN2) or carbon dioxide (CO2)
Temperature Control
Adjustable
Automation Level
Simple machine,minimal operator needed
Conveyor Belt Type
Variable speed stainless steel
Portability
Compact,mobile device
Usability
Easy to use
Cleaning
Simple due to easy access to components
Working mechanism
Inline tunnel
CIP/SIP
Simple to clean,easy access
Batch vs. Continuous Operation
Inline Continuous
Control temperature regulation
Adjustable
Automation level
Easy to use without constant need of an operator
Cleaning method
Easy access for cleaning
Cooling Medium
Liquid nitrogen (LN2) or carbon dioxide (CO2)
Integration
Compact,mobile device for easy line integration
Product Conveyor Belt
Variable speed stainless steel
Corrosive resistance (e.g. acids)
AISI 304 stainless steel
AISI 304 Standard
14301
Material
AISI 304 stainless steel
Insulation
Stainless steel insulated inline tunnel
Footprint
Compact design for easy integration
Mobility
Mobile device
Product Conveyor Belt
Variable speed,stainless steel
Cooling Method
Liquid nitrogen (LN2) or carbon dioxide (CO2)
Design Features
Simple,robust
Cleaning Access
Simple to clean due to easy access
Control panel type
Adjustable control temperature regulation
Integration possibilities
Can be easily integrated into a line
Product conveyor type
Variable speed stainless steel conveyor belt
Mobility
Compact,mobile device
Market info