Cut and flow pack system for cylindrical and rectangular pieces
Enhance your confectionery production with a high-speed solution that seamlessly integrates cutting, wrapping, and labeling, ensuring optimal packaging precision for a variety of sweets and snacks.
The CWFC-1000 from Carugil is an efficient horizontal form, fill, and seal machine designed for confectionery manufacturers. Engineered for continuous high-speed operation, this flow wrapper is capable of wrapping up to 500 confectionery pieces per minute, including jelly candies, chocolate bars, and a variety of other sweets. It features a brushless servomotor system, ensuring precise synchronization and minimal maintenance by eliminating the need for chain greasing. The inclusion of an automatic longitudinal correction system and continuous tension control enables perfect wrapping, while an intuitive film-guiding mechanism automatically adjusts lateral displacements before cutting. For non-stop operation, a reel-splicing system is integrated, allowing for seamless transitions between wrapping materials. Additionally, the equipment supports customization with optional inkjet printers and label applicators for applying best-before dates and self-adhesive labels directly onto the wrapping film. The CWFC-1000 integrates easily into existing processing lines within food, confectionery, and packaging industries, enhancing efficiency and reducing downtime.
Benefits
- Maximizes production speed with continuous operation, wrapping up to 500 pieces per minute.
- Minimizes maintenance costs through a chain-free transport system and brushless servomotors.
- Enhances packaging precision with automatic film correction and tension control.
- Ensures uninterrupted operation with seamless reel splicing capabilities.
- Customizes packaging with integrated printing and labeling options for traceability and marketing.
- Applications
- Sweets,Confectionery,Lollipops,Snacks
- End products
- Gummy bears,Nougat bars,Jelly candies,Caramel squares,Energy bites,Toffee candies,Chocolate bars,Lollipop candies
- Steps before
- Preforming,Mixing,Extruding
- Steps after
- Cooling,Labelling,Packaging
- Input ingredients
- cylindrical pieces,rectangular pieces,wrapping material,new reel of wrapping material
- Output ingredients
- flow-wrapped products,wrapped cylindrical pieces,wrapped rectangular pieces,lollipop wraps,preformed piece wraps
- Market info
- Carugil is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly for the confectionery and food packaging industries, providing customized solutions that meet specific client needs with high-quality standards and innovative technology.
- Speed
- Up to 500 pieces per minute
- Automation
- Brushless servomotors and electronic controls
- Film Guiding System
- Automatic correction with photoelectric cell
- Tension Control
- Continuous tension control system
- Splicing System
- Automatic reel splicing without machine standstill
- Working mechanism
- Continuous-motion horizontal form,fill and seal
- Automation level
- Brushless servomotors driven
- Changeover time
- Splice a new reel without standstill
- Speed capability
- Up to 500 pieces per minute
- Flow wrapping type
- Cylindrical and rectangular pieces
- Film correction system
- Automatic longitudinal correction with photoelectric cell
- Film guiding accuracy
- Automatic lateral displacement correction
- Maintenance
- Minimal requirements,no chain greasing needed
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type
- Cylindrical and rectangular pieces
- Control panel type
- Brushless servomotor control
- Discharge method
- Horizontal discharge
- Film guiding system
- Guiding of the film with automatic correction
- Control panel type
- Brushless servomotors
- Integration possibilities
- Servo and electronic control synchronization
- Label applicator
- Self-adhesive stickers
- Printing system
- Inkjet printer for date coding
- Film guiding system
- Automatic longitudinal correction
- Splicing system
- Automatic reel splicing