Dispersing system for high-viscous products
Achieve precise mixing and dispersing of high-viscous products with advanced frequency converter technology, ensuring your product formulations reach the desired fineness swiftly, enhancing production efficiency and consistency.
Mixes, Disperses, and Evacuates High-Viscosity Products
The KREIS-DISSOLVER® from NIEMANN offers a robust solution for processing high-viscosity products. Utilizing modern frequency converter technology and a mechanically adjustable toothed disc, it efficiently mixes, disperses, and evacuates materials. Ideal for applications in paint, coatings, and adhesives, it handles batch sizes from 30 to 5000 liters with driving power between 6.8 to 160 kW. The dissolver’s energy-efficient design reduces operational costs, while options like vacuum execution and temperature control enhance processing capabilities. Constructed from durable materials like mild and stainless steel, it ensures chemical compatibility and longevity. Customization and engineering support are available to tailor the equipment for specific production needs.
Benefits
- Enhances efficiency in processing high-viscosity materials, minimizing production delays.
- Optimizes energy usage with frequency converter technology, reducing operational costs.
- Offers flexible batch processing from 30 to 5000 liters, accommodating various production scales.
- Provides robust chemical compatibility with stainless steel construction, extending equipment lifespan.
- Customizable for specific applications, ensuring seamless integration into existing production lines.
- Applications
- Pigment pastes,Sealants,Pvc-pastes,Casting compounds,Printing inks,Coatings,Plasters,Floor coverings,Cosmetic products,Adhesives,Fillers,Composite materials,Paints
- End products
- Epoxy coatings,Silicone sealants,Plaster of paris,Vinyl floor paste,Offset printing inks,Titanium dioxide pigment paste,Epoxy casting resin,Lipstick formulations,Carbon fiber composites,Acrylic paints,Polyurethane adhesives
- Steps before
- Ingredient Preparation,Pigment Dispersion,Grinding,Mixing of Ingredients
- Steps after
- Fine Milling,Quality Control,Packaging,Finishing and Coating
- Input ingredients
- medium to high-viscous products,low to medium viscosity liquids,ultra high-viscous and thixotrope products,initial dispersion quantity,paint and varnish products,chemical products,pharmaceutical products,cosmetic products
- Output ingredients
- fine grinding in the nano range,mixing and dispersing of products,finenesses < 5µm,coatings,sealants,castings compounds,composite materials
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Viscosity Range
- up to 1,000,000 mPas
- Batch Size
- 30 to 5,000 litres
- Driving Power
- 6.8 to 160 kW
- Rotation Speed
- 50 to 4,000 1/min
- Fineness
- Possible finenesses < 5µm
- Dispersion Time
- 10 - 15 min
- Drive Technology
- Frequency converter / Mechanical NIEMANN pulley-drive
- Usable Volume
- 1,900 to 5,800 L
- ATEX Certification
- Ex II 2 G c IIB T3 for category 2G
- ATEX Certification
- Ex II 2/- D c IIB T3 for category 2D
- Mixing Container Material
- Mild Steel / Stainless Steel
- Automation
- Recipe controlled semi and fully automatic PC/PLC control
- Speed Control
- Viscosity-dependent
- Batch vs. continuous operation
- Batch
- Automation level
- Semi-automatic / PLC-controlled
- CIP/SIP
- Manual
- Cleaning method
- Manual
- Dispersion time
- 10 - 15 min
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³
- Cleanability
- Yes
- Product type compatibility
- Paints,coatings,adhesives,sealants
- Mixing capacity
- Medium to high-viscous products
- Evacuation capability
- Ultra high-viscous products
- ATEX certification
- Zone 1 / Zone 21
- ATEX
- Ex II 2 G c IIB T3
- ATEX
- Ex II 2/- D c IIB T3
- Machine footprint
- Floor-mounted
- Discharge method
- Use of moveable mixing containers
- Tank size
- 30 to 5000 litres
- Control panel type
- NIEMANN KD-TOUCH 16 touch panel
- Height adjustment
- Height-adjustable toothed disc
- Drive type
- Frequency converter / NIEMANN pulley-drive
- Material type
- Mild steel and stainless steel
- Viscosity capability
- Medium to high-viscous (up to 1,000,000 mPas)
- Control Type
- NIEMANN KD-TOUCH 16 touch panel
- Drive System
- Frequency converter / NIEMANN pulley-drive
- Container Material
- Mild steel / Stainless steel
- ATEX Compliance
- Ex II 2 G c IIB T3 / Ex II 2/- D c IIB T3
- Automation Level
- Recipe controlled semi and fully automatic PC/PLC control
- Suction Disc
- Double suction disc
- Vacuum Execution
- Available
- Platform Balance
- Available
- Cover Systems
- Available
- Temperature Control
- Temperature measurement and control
- Viscosity-dependent Speed Control
- Available