Explosion-proof dissolver for high viscosity products

Optimize your high-viscosity material processing with an explosion-proof dissolver designed for intricate applications in challenging environments, ensuring reliable and efficient dispersion and grinding for advanced formulations.

Disperses and Mixes High-Viscosity Materials Safely

The DISPERMAT® SCA6-EX from VMA-GETZMANN is an explosion-proof production dissolver engineered for precise dispersion and mixing of high-viscosity materials in industries such as coatings, electronics, and pharmaceuticals. It features an integrated scraper system that efficiently handles up to 2000 liters, ensuring consistent movement and homogenization of non-flowing substances. With its ATEX-compliant design, the SCA6-EX provides robust safety for operations in volatile environments. Utilize its hydraulic stand for seamless height adjustment, coupled with PLC control for enhanced automation and process transparency. This equipment is ideal for producing automotive coatings, adhesives, and antiviral pharmaceuticals, offering energy efficiency with variable-speed motor capabilities and customization options tailored to specific production needs.

Benefits

  • Ensures safe operation in explosive environments with ATEX certification.
  • Enhances product quality with consistent dispersion of high-viscosity materials.
  • Reduces labor costs through automated PLC-controlled processes.
  • Increases production efficiency with hydraulic height adjustment for easy integration.
  • Adapts to specific production needs with customizable scraper arms and options.

General


Applications
Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Cosmetics,Pigments and additives,Adhesives,Plastics,Paints and varnishes,Pharmacy,Electronics
End products
Polyurethane topcoats,Decorative ceramic glazes,Epoxy resins,Semiconductor encapsulants,Structural adhesives,Exterior house paints,Cementitious mortars,Antiviral pharmaceuticals,Offset printing inks,Culture media,Automotive coatings,Herbicides,Anti-aging creams,Polyethylene films
Steps before
Purification,Emulsification,Pre-dispersion,Grinding,Mixing of raw materials,Homogenization
Steps after
Sterilization,Coating,Packing,Filling,Quality control
Input ingredients
paints,varnishes,pigments,additives,printing inks,chemicals,plastics,adhesives,coatings,pharmaceuticals,cosmetics,microbiology samples,agrochemicals,ceramics,anode materials,cathode materials,slurries,conductive additives,separator films,liquid crystal displays,food ingredients
Output ingredients
dispersed paints,dispersed varnishes,homogeneous pigments,finished printing inks,blended chemicals,processed plastics,formulated adhesives,coated surfaces,pharmaceutical products,finished cosmetics,agrochemical formulations,ceramic products,battery components,conductive films,optimized LCD/OLED displays,homogeneously mixed food products
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
15 – 55 kW
Product Capacity
30 – 2000 litres
Control
CN / C / SC / PLC
Speed
100 - 985 rpm
Torque
876 - 1069 Nm
Container Capacity
500 ‒ 2500 litres
Height Adjustment
Hydraulic
Explosion Protection
ATEX ZONE 0/1/2
Disperser Type
Explosion-proof

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ATEX certification
II 2G Ex h IIB T3 Gb
Directive 2014/34/EU
ATEX 100a
Safety Directive
2006/42/EC
TÜV Certified
EN ISO 13849-1

Physical Characteristics


Machine footprint
140 x 400 x 310 cm
Container capacity
500 – 2500 litres
Discharge method
Scraper system for container
Height adjustment
Hydraulic stand
Container clamping range
Ø 80 – 150 cm
Container height
85 – 176 cm
Weight
4300 kg
Cover options
Product feed system,LED lighting,temperature sensor

Custom Options


Control panel type
CN / C / SC / PLC
Integration possibilities
USB,WINDISP© 7 interface
Height adjustment method
Hydraulic