Explosion-proof horizontal bead mill

For manufacturers seeking precise particle sizing, this explosion-proof bead mill ensures ultrafine grinding with enhanced safety, accommodating a wide range of viscosities and materials while preventing metal contamination in sensitive processes.

Dispenses, Mixes, and Homogenizes Industrial Materials

The DISPERMAT® SC Series from VMA-GETZMANN offers robust dissolvers specifically engineered for complex industrial mixing and homogenization. These machines stand out due to their versatile configurations, capable of handling liquid, powder, and slurry products across diverse sectors like agrochemicals, automotive paints, and food products. Operating with a powerful motor range from 15 to 55 kW, they efficiently process batches up to 2,000 litres, suited for batch, pilot, and continuous operations. Integration is seamless with automated PLC controls, allowing precise adjustments and remote monitoring. Designed for energy efficiency, the series incorporates advanced motor control to minimize consumption. Constructed with high-grade stainless steel, they’re available with ATEX certification for explosive environments. Maintenance is simplified through easily accessible components and optional CIP systems. Customizable features and expert engineering support ensure a tailored fit for any production line.

Benefits

  • Enhances productivity with high-capacity processing up to 2,000 litres.
  • Optimizes energy use, reducing consumption through advanced motor efficiency.
  • Ensures safety in explosive environments with ATEX-certified options.
  • Facilitates easy maintenance with integrated CIP systems for contamination-free cleaning.
  • Customizable configurations for tailored solutions across various industries.

General


Applications
Nano-applications,Printing inks,Architectural coatings,Ceramic / glass,Agrochemicals,Polishing agents,Carbon materials,Cosmetics,Adhesives and sealants,Food products,Automotive paints,Batteries,Pharmaceuticals
End products
Tile ceramic glazes,Car polishing compounds,Spice pastes,Recycled carbon black,Automotive base coat paints,Active pharmaceutical ingredients (apis),Oled display pixels,Fertilizer mixtures,Uv-curable inkjet inks,Lithium-ion battery slurries,Natural oil emulsions for skin care,Water-based architectural coatings,Epoxy sealants
Steps before
Pre-dispersion,Pre-mixing,Pre-heating,Weighing,Ingredient selection
Steps after
Filling,Cooling,Packaging,Filtration,Quality control
Input ingredients
slurries,raw materials,color pigments,binders,acrylics,synthetic resins,linseed oils,ceramic pigments,nanoparticles,food dyes,conductive additives
Output ingredients
dispersed solutions,homogeneous mixtures,fine dispersions,stabilized suspensions,high-quality coatings,screen printing inks,architectural coatings,ceramic inks,cosmetic formulations,food supplements,battery slurries
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
0.3 - 55 kW
Product Volume
0.05 - 4000 litres
Control Type
CN / C / SC / PLC
ATEX Compliance
ZONE 0/1/2
Milling Chamber Volume
5 - 30 litres
Grind Size
0.3 mm to 2.5 mm
Speed Adjustment
Infinitely Variable
Temperature
135 – 450°C
Material
Ceramic or Plastic lining
Cooling System
Double walled with spiral guided cooling water

Operating Characteristics


Working mechanism
Batch,Continuous
Automation level
Manual / PLC / SCADA
Integration capability
SCADA / PLC / HMI
Changeover time
Quick change systems
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Heat management
Integrated cooling systems
Batch vs. continuous operation
Batch / Inline Continuous

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food grade
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Corrosion-resistant materials
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
ATEX compliance
Certified for explosive environments
Temperature resistance
-60 to +135°C


ATEX certification
Zone 0/1/2
CE marking
Yes

Physical Characteristics


Machine footprint
Compact
Bowl shape
V-shaped/Round
Tank size
25 - 2500 litres
Discharge method
Manual/Automated
Control panel type
PLC/CN
Container type
Single-walled/Double-walled