Flow-wrapping machine with quick format changeovers

Optimize your packaging flexibility with a flow-wrapping machine designed for seamless format changes and sustainable packaging solutions. Effortlessly switch between different products and materials to enhance efficiency and adapt to diverse market demands.

The Flowpacker from Schubert Group’s Packaging Solutions is engineered for industries demanding flexibility and high throughput in their packaging lines. This flow-wrapping machine is distinguished by its ability to conduct rapid format changes, facilitated by Schubert’s plug & play design philosophy. Each component, from the forming shoulders to the sealing units, is optimized for minimal adjustment, ensuring swift adaptation to diverse packaging requirements such as sandwich biscuits, chocolate bars, or yogurt cups. The machine incorporates RFID-coded format parts for error-proof changes and integrates seamlessly with upstream and downstream operations, including pick and place robots and tray destacking units. Capable of continuous and semi-automated operations, the Flowpacker handles both conventional and sustainable packaging materials, aligning with energy efficiency and environmental goals. Additionally, it supports various sealing technologies—heat, cold, and ultrasonic—for adaptable and efficient processing. With automated features like chain flight and film roll changeover, it reduces downtime substantially. Schubert’s engineers offer customization and technical support, ensuring the machine meets specific production demands, while maintaining compliance with industry standards for safety and hygiene.

Benefits

  • Enhances production adaptability with rapid format changeovers, minimizing downtime.
  • Reduces setup errors through RFID-coded components, ensuring consistent packaging quality.
  • Lowers operational costs with energy-efficient processing and minimal manual intervention.
  • Supports sustainability goals by accommodating eco-friendly packaging materials.
  • Provides seamless integration and control with automated film and chain flight changes.
Applications
Food,Beverages,Snacks,Pet food,Confectionery,Cosmetics,Pharma,Bakery products,Dairy
End products
Cheese slices,Granola bars,Sandwich biscuits,Tea bags,Juice pouches,Milk cartons,Kibble packs,Lipstick cases,Cream tubes,Yogurt cups,Chocolate bars,Effervescent tablets,Protein bars
Steps before
Material preparation,Tray preparation,Film selection
Steps after
Sealing,Packaging,Tray stacking
Input ingredients
conventional composite films,sustainable flowpack films,mono films,paper-based films,plastic trays,cardboard trays,naked products
Output ingredients
flowpacks,packaged products
Automation Level
Semi-automated / Fully automated
Format Changeover Time
15 minutes
Film Compatibility
Conventional / Sustainable (mono,paper-based)
Sealing Systems
Heat / Cold / Ultrasonic
Tray Material Compatibility
Plastic / Cardboard
Plug,Play Capability
Yes
Changeover Process
RFID-coded format parts
Working mechanism
Plug,Play
Format changeover
Semi-automated
Automation level
Manual / Automated
Batch vs. continuous operation
Continuous
Changeover time
15 minutes
Flexible material handling
Plastic/ Cardboard/ Naked products
Sealing technology
Heat/Cold/Ultrasonic
Film roll changeover
Automated
Cleaning method
Manual
Compatibility with composite films
Yes
Compatibility with sustainable materials
Mono or paper-based films
Plastic to cardboard tray compatibility
Yes
Smooth handling of naked products
Yes
Heat-sealing,cold-sealing,and ultrasonic sealing adaptability
Yes
Product Packaging Capability
Naked products / Trayed products
Forming shoulder parts
Two-part,no adjustment needed
Tray type
Plastic and cardboard
Chain flight change mechanism
Manual or automated
Sealing system compatibility
Conventional films and sustainable films
Cross-sealing unit
Removable and replaceable
Film roll change method
Automatic alignment
Control system
Plug,Play
Naked product packing capability
Tray destacker removable
Robot tool change mechanism
Single movement,bayonet lock
Control panel type
Plug,Play Interface
Sealing systems
Heat-sealing / Cold-sealing / Ultrasonic sealing
Tray compatibility
Plastic trays / Cardboard trays
Film compatibility
Conventional composite / Mono films / Paper-based films
Forming shoulder customization
Specially developed forming shoulders
Changeover option
Semi-automated / Automated chain flight changeover
Robot tool customization
Bayonet lock for quick changes
Market info
Schubert Group is renowned for its innovative packaging technology solutions, specializing in modular, highly flexible packaging machines for various industries, ensuring efficiency and precision in production lines.