Heavy-duty industrial robot for precision milling

Designed for seamless integration in heavy-duty tasks, this robotic solution offers precision and efficiency in complex machining and construction applications, tackling high payloads with ease and reducing maintenance downtime.

The KR 500 FORTEC from KUKA is a versatile heavy-duty robotic arm designed for demanding industrial environments. It excels in applications requiring high precision, such as automotive body part assembly, electronics enclosure production, and large-scale milling operations. With a maximum payload capacity of 500 kg and a reach of up to 3,326 mm, this robot is ideal for handling and processing large workpieces. Its streamlined design minimizes interference, granting a large operational workspace. The KR 500 FORTEC offers comprehensive automation and integration features, including compatibility with KR C5 and KR C4 controllers for seamless PLC integration, enhancing factory automation. The robot’s energy-efficient design and low maintenance needs boost cost efficiency, while various models cater to specific industries like foundry and timber construction, ensuring optimal performance across diverse processing needs. Constructed with robust materials and designed for floor or ceiling mounting, it provides IP 65 protection for resistance to harsh conditions, with certain variants offering IP 67 protection for enhanced durability in foundry environments. KUKA offers customization and engineering support, facilitating tailored solutions to meet specific operational requirements.

Benefits

  • Enhances production efficiency with a 500 kg payload capacity, handling large components effortlessly.
  • Minimizes maintenance costs due to its robust, low-maintenance design.
  • Offers high precision with a repeatability of 0.08 mm, ensuring superior product quality.
  • Increases flexibility with multiple variants tailored for specific industrial applications.
  • Optimizes workspace utilization with a streamlined design that allows for extensive reach in confined areas.
Applications
Polishing,Construction,Automotive industry,Mechanical machining,Timber construction,Casting industry,Milling applications,Metal industry,Foundry,Electronics industry,Wood manufacturing,Welding,Metalworking
End products
Castings,Metal components,Automotive body parts,Copper rods for special machines,Wooden components for pavilions,Timber construction elements,Railway sleepers,Milled metal parts,Cast metal parts,Millwork profiles,Electronic enclosures,Turbine casings for exhaust turbochargers
Steps before
Material Preparation,Positioning of Components,Loading Components
Steps after
Quality Inspection,Finishing,Deburring,Assembly Integration,Packaging
Input ingredients
large components,heavy components,milling materials,casting materials,wooden components,turbine casings,copper rods
Output ingredients
milled components,cast components,processed wooden components,finished turbine casings,3D saw-cut copper rods
Load capacity
340 - 500 kg
Reach
2485 - 3326 mm
Pose repeatability
±0.08 mm
Protection class
IP 65,IP 67
Mounting positions
Floor,Ceiling
Controller
KR C5,KR C4
Version environment
Standard,Foundry,Machine Tooling
Pose repeatability
0.08 millimeters
Reaches
Up to 3,326 millimeters
Load Capacity
340 - 500 kg
Mounting Positions
Floor / Ceiling
Automation level
High Precision Automated Control
Energy Efficiency
Low Maintenance / Cost-Efficient
Application Versatility
Machine Tool / Foundry
Protection Class
IP 65 / IP 67
Streamlined Design
Minimized interference contours
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Mounting positions
Floor/Ceiling
Version environment
Standard/Foundry
Construction type
Standard/Machine Tooling
IP Protection Class
IP 65,IP 67
Machine footprint
Not specified
Layout Orientation
Floor/Ceiling
Reach
2485 - 3326 mm
Load capacity
340 - 500 kg
Mounting positions
Floor/Ceiling
Protection class
IP 65,IP 67
Construction type
Standard/Machine Tooling
Robot variant
Machine Tool / Foundry
Mounting positions
Floor / Ceiling
Environment adaptation
Standard / Foundry version
Controller type
KR C5 / KR C4
Protection class
IP 65 / IP 67
Market info
KUKA is renowned for its expertise in industrial robotics and automation solutions, specializing in providing advanced robotic systems for manufacturing, automotive, electronics, and logistics industries, with a reputation for innovation and quality in engineered-to-order equipment.