Industrial pillow packaging for large format products

Optimize packaging of oversized baked goods with precision sealing and crimping, ensuring product integrity and freshness for large-format food items.

The Bulk-Packer XL from Brevetti Gasparin is a servo-assisted packaging machine engineered to streamline the packaging of large-format baked goods and food products. Utilizing an electronic control system, it efficiently handles compaction, crimping, and sealing processes, ensuring secure and robust packaging. Designed with a Siemens touch screen panel and programmable memory, it offers ease of operation and high precision. Featuring pneumatic crimping and motorized reel decoiling, the machine supports a production rate of 15-18 packages per minute. Its robust design includes a double reel-holder and an air ejector system for optimized packaging integrity. Constructed with a sturdy painted steel structure and equipped with a Plexiglas protection screen, it meets industrial safety standards. The Bulk-Packer XL is a versatile solution for food packaging companies looking to improve throughput and packaging reliability in their production lines. Optional features include automatic lateral sealing arm adjustment and configurations for printer integration, providing flexibility to meet customized production needs.

Benefits

  • Enhances packaging speed with minimal manual intervention, thanks to its servo-assisted operation.
  • Ensures consistent and secure sealing, reducing product damage during transportation.
  • Increases production efficiency with its programmable memory for easy switch between packaging tasks.
  • Minimizes energy usage with an optimized electronic system, contributing to cost savings.
  • Offers adaptability for diverse packaging needs with customizable features and printer integration options.

General


Applications
Baked goods,Large-format food items,Packaged snacks,Bakery products,Packaged sweets
End products
Artisan bread loaves,Baguettes,Oversized muffins,Giant pretzels,Share-sized candy bags,Family-sized cookies,Large chocolate bars,Large croissant packs,Bulk snack mixes,Party bread platters
Steps before
Slicing,Compacting,Pre-loading
Steps after
Palletizing,Shipping,Distribution,Storage
Input ingredients
big size format products,large products
Output ingredients
pillow packaged products,sealed pillow packages
Market info
Gasparin is known for manufacturing mobile crushing equipment and screening plants, particularly in the construction and demolition sectors. They specialize in engineering robust and efficient machines and have a reputation for innovation and reliability in the industry.

Technical Specifications


Product Width
1000 mm
Product Height
80 mm
Production Speed
15-18 conf./min.
Power
24 kW
Weight
1900 kg
Automation
Servo-assisted by Siemens
Control Panel
Touch screen panel with programmable memory
Crimping Unit
Pneumatic drive,optional brushless drive
Lateral Sealing Wheels
Seal the 2 open sides and leave outer flaps attached
Reel Holder
Double reel-holder with motorized reel decoiler
Loading Belt
Inlet loading belt with lateral compactor
Electric Panel
Centralized controls,electric emergency devices
Support Structure
Sturdy painted steel

Operating Characteristics


Working mechanism
Electronic version,servo-assisted
Automation level
Servo-assisted with programmable memory
Batch vs. continuous operation
Continuous
Changeover time
Automatic adjustment options
Cleaning method
Manual
Air incorporation control
Air ejector with lateral suction
Reel change
Automatic reel change
Operating interface
Touch screen panel

Product type Characteristics


Container size
Up to 1000 mm wide
Container type
Pillow packaging
Heat sensitivity
Consider reactive components during sealing
Product height
Up to 80 mm
Product weight
Larger on request

Physical Characteristics


Machine weight
1900 Kg
Max product width
1000 mm
Max product height
80 mm
Feed method
Inlet loading belt with lateral compactor
Support structure
Sturdy painted steel
Reel holder type
Double reel-holder with motorized reel decoiler
Crimping unit
Central crimping unit with pneumatic drive
Lateral sealing
Lateral sealing wheels

Custom Options


Control panel type
Touch screen panel with programmable memory
Drive Type
Pneumatic and Servo-assisted by Siemens
Reel Holder
Double reel-holder with motorized reel decoiler
Crimping unit
Brushless drive crimping unit
Adjustment Capabilities
Automatic lateral sealing arm height and width adjustment
Optional Features
Designed for printer insertion