Laboratory disperser for high-viscosity products
Optimize your laboratory processes with precise mixing and dispersing of ultra high-viscosity materials, ensuring consistent formulations and streamlined development in compact batch operations.
Processes High-Viscosity Materials for Laboratory Applications
The KDV 31-3,0 and KDV 48-5,4 FU from Wilhelm Niemann GmbH & Co. are versatile laboratory dissolver and milling systems designed for high-viscosity materials. They specialize in mixing, dispersing, and evacuating processes, ideal for applications in paints, coatings, adhesives, and cosmetics. These systems feature an electro-mechanical lifting device and a comprehensive speed range of up to 12,000 rpm, accommodating batch sizes of 1 to 15 liters. With energy-saving frequency converters and optional vacuum designs, they ensure optimal energy efficiency and integration into various research and development settings. Available in robust stainless steel, they offer customizable options like double casing for thermal control and advanced PLC controls for automation. Meeting stringent ATEX standards, they promise both safety and reliability in high-demand laboratory environments.
Benefits
- Enhances laboratory efficiency with high-speed operation and precise control.
- Minimizes product loss and contamination risk via robust vacuum sealing options.
- Adapts to diverse material requirements with customizable configurations.
- Ensures energy savings through optimized frequency converter technology.
- Promotes safety and compliance with ATEX certification and stainless steel construction.
- Applications
- Pigment pastes,Sealants,Pvc-pastes,Casting compounds,Printing inks,Coatings,Plasters,Floor coverings,Cosmetic products,Adhesives,Fillers,Composite materials,Paints
- End products
- Polyurethane casting compound,Epoxy coatings,Pvc flooring,Acrylic paint,Silicone sealant,Carbon fiber composite panels,Titanium dioxide pigment paste,Offset printing ink,Facial cream,Wall plaster,Epoxy adhesive
- Steps before
- Mixing,Dispersion,Product Formulation,Viscosity Adjustment
- Steps after
- Fineness Testing,Cooling,Quality Control,Packaging
- Input ingredients
- middle to high viscous products,low- to medium-viscous products,ultra high-viscous products,thixotrope products,low to medium viscosity liquids
- Output ingredients
- paints,coatings,plasters,printing inks,pigment pastes,adhesives,fillers,sealants,PVC-pastes,floor coverings,casting compounds,composite materials,cosmetic products
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Speed range
- 150 - 12,000 1/min
- Batch size (dispersing)
- 1 to 3 litres
- Batch size (mixing)
- 1 to 15 litres
- Possible fineness
- ,lt
- 5µm
- Dispersion time
- 10 - 15 min
- Driving power (KDV 31-3,0)
- 2.2 kW
- Driving power (KDV 48-5,4 FU)
- 4 kW
- Batch size (KDV 31-3,0)
- 1,3 - 10 kg
- Batch size (KDV 48-5,4 FU)
- 5 - 40 kg
- Useable volume (KDV 31-3,0)
- 1 - 7 L
- Useable volume (KDV 48-5,4 FU)
- 3 - 30 L
- ATEX protection
- Possible
- Cooling/heating of the mixing container
- via double casing
- Viscosity
- Up to 1,000,000 mPas
- Batch vs. continuous operation
- Batch
- Speed range
- 150 to 12,000 rpm
- Dispersion time
- 10 - 15 min
- Electro-mechanical lifting device
- Yes
- Viscosities handled
- Up to 1,000,000 mPas
- Automation level
- PC/PLC controlled
- Vacuum design
- Available
- Speed control
- Viscosity-dependent
- Cooling/heating options
- Double casing of mixing container
- Recipe controlled
- Semi and fully automatic
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable products
- Paints,coatings,adhesives,cosmetic products
- Application environment
- Laboratory
- ATEX certification
- Yes
- Compact construction
- Yes
- Double suction disc
- Available
- Control Panel Type
- Touch panel - NIEMANN KD-TOUCH 16
- Integration Type
- PC/PLC control
- Speed Control
- Viscosity-dependent control
- Container Material
- Stainless steel
- System Design
- Vacuum / Double casing for cooling/heating
- Cover Systems
- Available