Laboratory vacuum dissolver
Experience precision vacuum processing for your high-viscosity formulations, ensuring optimal dispersion without air incorporation.
Enhances Dispersion and Mixing Efficiency
The DISPERMAT® SC5 industrial dissolver from VMA-GETZMANN excels in high-capacity mixing, enhancing dispersion and mixing efficiency for a wide array of industries, from pharmaceuticals to automotive paints. Utilizing a powerful motor range from 30 to 45 kW, it achieves uniform dispersions in batch sizes up to 1000 liters. Its robust design allows for effective handling of high-viscosity materials, making it ideal for producing lithium-ion battery slurries, UV-curable inks, and anti-fouling ship coatings. The equipment integrates seamlessly into existing production lines with PLC control, supporting process automation and remote monitoring. Engineered for cost-effectiveness, it reduces energy consumption by incorporating a variable-speed motor. Fabricated from premium materials, it offers options for stainless steel for corrosion resistance. The dissolver conforms to ATEX standards for explosion-proof operations, ensuring safety in volatile environments. Designed for ease of maintenance, the machine supports CIP for efficient, contamination-free cleaning. Customization options include rotor speed adjustments and additional scraping systems tailored to your unique processing needs.
Benefits
- Enhances product uniformity by achieving precise dispersion in high-viscosity applications.
- Increases operational efficiency with seamless PLC integration and remote monitoring.
- Lowers energy costs through optimized variable-speed motor technology.
- Ensures safe operation in hazardous environments with ATEX certification.
- Simplifies maintenance and reduces downtime with easy-to-clean CIP capability.
- Applications
- Sealants,Natural paints,Battery slurries,Textile inks,Aerospace coatings,Ship paints,Automotive paints,Cosmetic formulations,Pharmaceutical formulations,Road marking paints,Printing inks,Carbon materials,Ceramic pigments,Digital packaging inks,Ceramic inks,Food supplements,Agrochemicals,Building coatings,Food additives,Anti-friction coatings,Adhesives,Teflon coatings
- End products
- Uv-curable printing ink,Silicone sealant,Exterior wall paint,Ptfe-based anti-friction layer,Flexo packaging inks,Vitamin d supplements,Automotive base coat,Non-stick cookware finish,Nano-emulsion pharmaceuticals,Recovered carbon black,Anti-fouling ship coating,Lithium-ion battery slurry,Mineral-based sunscreen,Talc-filled ceramic pigment,Plant-based wall paint,Thermoplastic road marking,Reactive dye for cotton,Natural food colorings,Ceramic tile ink,Thermal barrier aerospace paint,Herbicides,Epoxy adhesive
- Steps before
- Purification,Mixing,Pre-dispersing,Grinding,Emulsification
- Steps after
- Packaging,Drying,Sterilization,Coating,Quality Control
- Input ingredients
- raw materials,anodes and cathodes materials,pigments,color pigments,batteries compounds,slurries,conductive additives,adhesives,sealants,natural pigments,cosmetic raw materials
- Output ingredients
- homogeneous distribution,dispersion,fine grinding,paint layers,protective coatings,slurries,film coatings,inkjet inks,adhesives,pharma ingredients,cosmetic products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Volume
- 30 – 2000 litres
- Control System
- CN / C / SC / PLC
- Vacuum Level
- 0.2 – 7 litres
- Speed
- up to 6000 rpm
- Torque
- Variable
- Dispersion Method
- Constant speed or constant mechanical power
- Height Adjustment
- Electric
- Safety Module
- TÜV Certified
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Software
- WINDISP© 7
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Abrasion Resistance
- Yes
- Biocompatibility
- Not specified
- Cleanability
- Easy to clean
- Corrosive Resistance (e.g.,acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- TÜV Certification
- EN ISO 13849-1
- Directive Compliance
- 2006/42/EC
- Machine footprint
- 81 x 190 x 80 cm
- Weight
- 200 - 250 kg
- Height adjustment
- Electric
- Discharge method
- Adjustable working range for different container sizes
- Control panel type
- Large color display
- Control panel type
- CN / C / SC / PLC / M-EX
- Discharge method
- Batch / Inline Continuous
- Integration possibilities
- USB / Wi-Fi / LAN
- Height adjustment
- Electric,adjustable working range