Pharmaceutical reactor for efficient cleanability
Optimize your production with this reactor, designed for efficient mixing and thermal transfer, ensuring seamless cleaning and high agitation, ideal for refining complex chemical processes and enhancing purity levels in critical pharmaceutical and biopharmaceutical applications.
The Pharma Reactor from De Dietrich Process Systems is designed to enhance efficiency in biopharmaceutical and fine chemical production. It offers unique advantages such as optimized thermal transfer and high agitation performance thanks to the OptiMix® design. The reactor is versatile for producing monoclonal antibodies, APIs, and plant-based extractions. With a capacity range from 63 to 630 liters, it integrates seamless automation via CIP validation ensuring reliable cleaning and reduced downtime. Constructed with glass-lined covers and polished 316L stainless steel components, it offers excellent corrosion resistance and complies with GMP standards. Featuring advanced options like a fused glass quick release, the Pharma Reactor is engineered for flexibility, catering to specific requirements with customizable features and De Dietrich’s comprehensive engineering support.
Benefits
- Enhances production efficiency with optimal thermal transfer and mixing performance.
- Minimizes contamination risks using CIP-validated cleaning, ensuring product purity.
- Adapts to diverse chemical processes with corrosion-resistant construction.
- Complies with GMP standards, facilitating regulatory approval for pharmaceuticals.
- Supports operational flexibility through customizable configurations and options.
- Applications
- Fine chemicals,Specialty chemicals,Biopharmaceuticals,Plant-based ingredients,Herbal medicines,Pharmaceuticals
- End products
- Vaccines,Vitamin a supplements,Active pharmaceutical ingredients (apis),Custom chemical intermediates,Monoclonal antibodies,Plant-based milk alternatives,Herbal extract concentrates,Essential oils
- Steps before
- Raw material sourcing,Powder handling,Mixing
- Steps after
- Sterilization,Packing,Drying
- Input ingredients
- herbal medicines,chemical substances,pharmaceutical compounds,reactants,process liquids
- Output ingredients
- processed medicines,chemical solutions,pharmaceutical products,reaction byproducts,refined compounds
- Capacity
- 63 l up to 630 l
- Thermal transfer optimization
- OptiMix® design
- Mixing performance
- High agitation
- Material
- Glass-lined flat cover,316L Stainless Steel sheathing
- CIP validation
- Successful test results
- Seal type
- Reversed mechanical seal
- Spray ball materials
- Alloy or PTFE
- Glass cover surface finish
- Excellent
- Working Mechanism
- OptiMix Design
- Automation Level
- PLC/SCADA
- Batch vs. Continuous Operation
- Batch
- CIP/SIP
- CIP 121°C
- Cleaning Method
- CIP
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Capacity
- 63 l up to 630 l
- Material
- Glass-lined,316L Stainless Steel
- Cover Type
- Flat cover with pad nozzles
- Mechanical Seal
- Reversed mechanical seal
- Sheathing
- Polished 316L Stainless Steel
- Spray Balls Material
- Alloy or PTFE
- Optimization Design
- OptiMix®
- Control Panel Type
- Customizable Interface
- Drive and Motor Sheathing
- Polished 316L Stainless Steel
- Fused Glass Quick Release Opening
- Available by Request
- Nozzle Type
- Pad Nozzles
- Spray Ball Material
- Alloy or PTFE
- Mechanical Seal
- Reversed Mechanical Seal
- Flat Seal Outlet Valve
- Customized
- Market info
- De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.