Vacuum dissolver for laboratory and pilot plant operations
Perfect for developing intricate formulations, this vacuum dissolver ensures efficient dispersion and homogenization at laboratory and pilot plant scales, addressing the challenges of air entrapment and temperature sensitivity in high-viscosity products.
Disperses and Homogenizes High-Viscosity Materials
The DISPERMAT® SC Series from VMA-GETZMANN offers a robust solution for effective dispersion and homogenization in industrial production settings. Utilizing precision-engineered dissolver discs, this equipment efficiently processes high-viscosity materials, ensuring uniform product consistency. It is widely applied across industries such as agrochemicals, automotive paints, and pharmaceuticals, producing end-products like pesticide spray concentrates and lithium-ion battery slurries.
With a processing capacity ranging from 30 to 2000 litres, the SC Series caters to both laboratory and high-volume production needs. The system is PLC-controlled to integrate seamlessly into existing production lines, offering advanced automation with remote monitoring capabilities. Energy efficiency is enhanced by optimized motor controls, reducing consumption by up to 30%.
Available in ATEX-compliant models for explosive environments, the dissolvers are constructed from durable stainless steel, providing excellent corrosion resistance. The equipment supports clean-in-place (CIP) systems for efficient maintenance and minimized contamination risk. Customization options, including variable disc speeds and container configurations, are available, along with comprehensive engineering support to meet specific processing requirements.
Benefits
- Enhances product consistency with precise dispersion for high-quality end-products.
- Minimizes energy usage by up to 30% through optimized motor efficiency.
- Ensures safety in explosive environments with ATEX-certified models.
- Reduces operational costs with seamless PLC integration and remote monitoring.
- Simplifies maintenance with CIP system, reducing downtime and contamination risk.
- Applications
- Nano-applications,Printing inks,Ceramic/glass,Agrochemicals,Buildings and colors,Industry coatings,Carbon materials,Cosmetics and body care,Automobiles,Pharma,Adhesives and sealants,Food products,Batteries,Polishing agents
- End products
- Aerospace coating systems,High-strength adhesives,Mineral makeup bases,Optical lens polishing compounds,Pesticide spray concentrates,Exterior architectural paint,Spice paste concentrates,Capsule filling powders,Digital inkjet inks,Lithium-ion battery slurries,Organic nanoparticle formulations,Porcelain glazes,Automotive base coat paint,Recovered carbon black filler
- Steps before
- Purification,Drying,Emulsification,Grinding,Pre-dispersion,Homogenization,Mixing,Disaggregation,Formulation
- Steps after
- Cooling,Filling,Packing,Coating,Sieving,Filtration,Sterilization,Quality Control,Tablet Pressing
- Input ingredients
- slurries,conductive additives,raw materials,pigments,spices,binders,color pigments,growth-promoting substances,anode materials,cathode materials
- Output ingredients
- homogeneous distribution,uniform protection,high-quality plant protection product,stable dispersion,screen printing inks,high color stability,finely ground spices,adhesives
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Capacity
- 0.05 - 2000 litres
- Control Type
- C / SC / PLC / TM
- Speed
- Variable up to 6000 rpm
- Vacuum Capability
- Available with vacuum systems
- ATEX Certification
- Explosion-proof options available
- Batch vs. Continuous
- Batch operation
- Height Adjustment
- Electric
- Temperature Control
- Single and double wall containers
- Automation
- PLC-controlled
- Container Size
- 1 - 2500 litres
- Mixing Tool Type
- Rotor-stator,Dissolver disc
- Material of Construction
- Stainless steel
- Scraper System
- Available with scraper options
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Abrasion resistance
- High abrasion resistance
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Cleanability
- Easy to clean surfaces
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Chemical resistance
- Compatible with solvents
- Suitable Products
- Paints,Inks,Chemicals,Cosmetics
- Industries
- Agrochemical,Automotive,Pharmaceutical
- Material Types
- High Viscosity
- Machine footprint
- Depends on model
- Tank size
- 1–100 litres
- Control panel type
- Electric,height adjustable
- Discharge method
- Quick release fixture
- Container type
- Single and double-walled
- Control panel type
- CN / C / SC / PLC
- Explosion-proof options
- ATEX
- Height adjustment
- Electric
- Vacuum container types
- Single-walled / Double-walled
- Scraper system availability
- Yes
- Viewing glass
- Yes
- LED Illumination
- Yes
- Optional scraper
- Yes
- Modular system options
- Available
- Data interface
- USB (Wi-Fi,LAN expected in 2022)