Basket mill with integrated dissolver for high viscosity products
Optimize your production efficiency by combining dispersion and milling processes into one streamlined system, ensuring precise particle size reduction for high-quality product finishes while minimizing setup and cleaning time.
Efficiently Mixes and Homogenizes High-Viscosity Liquids
The DISPERMAT® SC4 dissolver from VMA-GETZMANN stands out for its precision in mixing and homogenizing high-viscosity liquids across diverse industrial applications. This dissolver employs advanced dispersion technology, making it ideal for sectors like automotive paints, adhesives, and biotech substances. Its robust design accommodates up to 600 liters of product, facilitating batch or continuous operations. The CN/SC/PLC control supports seamless integration into production lines, enhancing automation and monitoring. Equipped with energy-efficient motors, the SC4 reduces power consumption significantly. Constructed from corrosion-resistant materials, it ensures durability, while its design allows for easy maintenance and cleaning, meeting high industry standards. Configurations are available to fit specific production needs, complete with engineering support.
Benefits
- Ensures consistent batch quality, minimizing material waste and rework.
- Reduces operational costs by decreasing power consumption through optimized motor efficiency.
- Integrates seamlessly into existing production lines with versatile control options.
- Facilitates quick product changeovers with its easy-to-clean design, enhancing process flexibility.
- Provides robust corrosion resistance, extending equipment lifespan in demanding environments.
- Applications
- Sealants,Textile inkjet inks,Buildings and colors,Cosmetics,Agrochemistry,Aerospace coatings,Ship paints,Automotive paints,Spice pastes,Biotechnology,Road marking paints,Printing inks,Liquid crystal displays,Carbon materials,Pharma,Architectural coatings,Batteries,Food supplements,Artist colors,Ceramic glazes,Digital industrial printing,Polishing agents,Food additives,Coil coating,Anti-friction coatings,Adhesives,Body care,Special paints for wind turbines
- End products
- Fabric dye solutions,Pre-treated aluminum coils,Water-based emulsions,Interior wall paint,Aircraft fuselage coatings,Acrylic sealants,Active pharmaceutical ingredients,Insecticides,Uv protective clear coats,Amoled screens,Thermoplastic road markings,Metallic automotive finishes,Lip balm,Diamond paste,Car paint primer,Hull anti-fouling paints,Lithium ion battery electrodes,Watercolor paints,Facial creams,Anode slurries,Porcelain glazes,High-gloss magazine ink,Conductive carbon composites,Natural food colorings,Self-cleaning turbine coatings,Curry paste,Engine piston coatings,Monoclonal antibodies,Offset printing inks,Herbicides,Epoxy adhesives,Vitamin capsules
- Steps before
- Purification,Grinding,Emulsification,Pre-mixing,Homogenization
- Steps after
- Sterilization,Coating,Packing,Filtration,Drying
- Input ingredients
- raw materials,pigments,additives,anode and cathode materials,conductive additives,filler,emulsion paints,adhesives,sealants,silicones,nanotubes
- Output ingredients
- dispersed formulations,processed slurries,mixed slurries,homogeneous coatings,high-quality paints,paste-like products,vacuum-based solutions,screen printing inks,textile printing inks,color pigments,nano-scale dispersions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Capacity
- 30 – 2000 litres
- Control
- CN / C / SC / PLC
- Speed Adjustment
- Infinitely variable
- Product Volume
- 0.05 - 2500 litres
- Height Adjustment
- Hydraulic
- Cooling System
- Double walled milling basket
- Automation
- PLC-controlled
- Explosion Protection
- ATEX Zone 0/1/2
- Temperature Regulation
- Double walled
- Dispersion Method
- Predispersion and fine grinding
- Nano Technology
- Fine grinding down to the nano scale
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Agglomeration risk
- High for ceramic inks
- Heat Sensitivity
- Vacuum design reduces heat
- Machine footprint
- 140 x 400 x 310 cm
- Weight
- 4300 kg
- Container capacity
- 500 - 2500 litres
- Container clamping range
- Ø 80 ‒ 150 cm
- Container height
- 85 ‒ 176 cm
- Discharge method
- Control element for emptying the grinding basket
- Height adjustment
- Hydraulic
- Control panel type
- PLC-control
- Control panel type
- TM / CN / C / SC / R / M-EX
- Discharge method
- Manual / Hydraulic stand
- Height adjustment
- Hydraulic
- Integration possibilities
- PLC / C Technology / WINDISP© 7
- Customization options
- ATEX Zone 0/1/2,vacuum design,scraper system,ceramic version
- Container capacity
- 500 - 2500 litres