Continuous tunnel oven for panettone baking
Optimize your bakery production with a modular tunnel oven that integrates seamlessly into your line, offering precise control over temperature and humidity for a wide range of baked goods.
The THERMADOR Continuous Tunnel Oven from WP Industrial Bakery Technologies is engineered to provide precision baking for diverse bakery products, offering unparalleled flexibility through its modular construction. Utilizing indirect ZYKLOTHERM heating, the oven separates combustion gases, ensuring no contamination in the baking chamber. This system combines radiation, convection, and heat conduction, allowing precise control of temperature and humidity to meet individual recipe requirements.
Ideal for baking sourdough pan bread, traditional French baguettes, and other specialty items, the THERMADOR accommodates a broad range of baked goods output. Configurable from 10.5 to 60 meters, it supports continuous production with automated systems that adjust baking parameters in real-time. Its infrared SPECTRA technology accelerates baking, reducing energy consumption by up to 35% while maintaining product quality and consistency.
With conveyor widths from 2,000 to 4,000 mm and load capacities up to 90 kg/m², it integrates seamlessly into high-speed, automated bakery environments. The system is designed for low energy expenditure, supported by DUO fans and the QUATTRO system for effective thermal management. Compliance with DIN EN 1672-2 hygiene standards, along with easy maintenance features like removable cleaning doors, enhances operational uptime and product safety. The THERMADOR offers customizable configurations to match specific production needs, supported by user-friendly digital controls and remote monitoring capabilities.
Benefits
- Optimizes production efficiency by continuous baking of diverse products.
- Saves energy costs with up to 35% reduced consumption.
- Ensures product quality with precise temperature and humidity control.
- Reduces maintenance downtime with easy-access cleaning features.
- Complies with stringent hygiene standards, enhancing food safety.
- Applications
- Panettone,Soft pretzels,Kaiser rolls,Hamburger buns,Rusk,Bread,Cake,Ciabatta breads,Crispbread,Soft wheat dough breads,Mixed breads,Tin loaves,Pan bread,Rolls,Hard biscuits,Baguette
- End products
- Gingerbread biscuits,Multigrain mixed breads,Rye crispbread,Twice-baked rusk,Brioche rolls,Salted soft pretzels,Sourdough pan bread,Vienna kaiser rolls,Classic panettone,Sliced tin loaves,Artisan soft wheat dough bread,Traditional french baguette,Rustic ciabatta bread,Sesame hamburger buns,Whole wheat bread,Pound cake
- Steps before
- Mixing,Dough preparation,Fermentation,Proofing
- Steps after
- Cooling,Slicing,Packing,Labeling
- Input ingredients
- natural gas,light fuel oil,electricity,dough
- Output ingredients
- kaiser rolls,hamburger buns,ciabatta breads,panettone,tin loafs,mixed breads,soft wheat dough breads
- Baking compartment length
- 10,500 – 60,000 mm
- Baking compartment height
- 260 mm
- Conveyor width
- 2,000 mm - 4,000 mm
- Useful width
- 1,950 mm - 3,950 mm
- Conveyor load
- 30 – 90 kg/m²
- Conveyor design
- 50 kg/m²
- Heating medium
- Natural gas,light fuel oil or electricity
- Energy consumption reduction
- Up to 35% less
- Heating Mechanism
- Indirect heating via ZYKLOTHERM
- Control Zones
- Independently regulated top and bottom heat
- Automation Level
- Semi-automatic and fully automatic control
- Modular Design
- Modular oven configurations
- Cleaning Method
- Self-cleaning function
- Baking Process
- Continuous baking
- Energy Efficiency
- High energy utilisation,up to 35% less energy consumption
- Changeover Time
- Automatic changeover to new process data
- Airflow,Heat Transfer
- Radiation,convection,and heat conduction
- Remote Maintenance
- Possible via internet and telephone
- Cleanability
- Meets DIN EN 1672-2 standards
- Corrosive resistance (e.g. acids)
- High
- Abrasion resistance
- High
- Density/particle size
- Varies based on baked goods
- Control Panel Type
- Touchscreen
- Control panel type
- User-friendly touchscreen panel
- Oven configuration
- Modular design with freely combinable zone arrangement
- Heating system type
- Indirect ZYKLOTHERM heating gas circulation system
- Zone control
- Independent regulation of control zones for top and bottom heat
- Conveyor system options
- Meshed belt,Stone plate conveyor,Grid
- Cleaning options
- Self-cleaning function of the mesh belt,removable cleaning doors
- Automatic control
- Semi-automatic and fully automatic control
- Fan system
- DUO fans with automatic speed,direction control
- Heating medium options
- Natural gas,light fuel oil,electricity
- Energy control system
- Process control and monitoring for energy optimisation
- Market info
- WP Industrial Bakery Group is known for its expertise in manufacturing high-quality, engineered-to-order bakery equipment, offering innovative solutions and reliable service for industrial baking processes, enhancing efficiency and production capabilities for bakeries worldwide.