Dissolver for high-volume industrial dispersion
Achieve precise and efficient mixing with this dissolver, designed for seamless integration into high-volume production lines, ensuring consistent product quality and reduced processing times.
Great for making:
Disperses and Mixes High-Viscosity Materials
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is engineered to meet the complex needs of industries ranging from automotive paints to pharmaceuticals, providing precise dispersion and mixing for high-viscosity materials. Utilizing a powerful motor ranging from 15 to 22 kW, it can efficiently handle production volumes of 30 to 600 liters. The dissolver seamlessly integrates into your production line with PLC control for automated, consistent batch processing. Its energy-efficient operation is enhanced by optimized motor control, reducing energy consumption. Constructed with corrosion-resistant materials, it maintains long-lasting performance and reliability. Designed with user-friendly maintenance in mind, the SC4 includes options for CIP systems, making it suitable for meeting stringent hygiene standards in sensitive applications. Custom configurations and engineering support are available to tailor the equipment to your specific production requirements.
Benefits
- Enhances production efficiency with high-capacity processing of up to 600 liters.
- Reduces energy costs through optimized motor control.
- Ensures consistent product quality with precise automation and PLC integration.
- Minimizes maintenance time with easy-to-clean CIP options.
- Offers robust performance with corrosion-resistant construction suitable for diverse industrial applications.
- Applications
- Battery compounds,Natural paints,Nano-applications,Primers,Silicones,Cosmetics,Automotive paints,Biotechnology,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Carbon materials,Ceramic pigments,Fillers,Anode and cathode materials,Ceramic inks,Architectural coatings,Food supplements,Wood coatings,Agrochemicals,Technical ceramics,Automotive refinish paints,Digital industrial printing inks,Pharmaceuticals,Polishing agents,Food additives,Conductive additives,Adhesives,Teflon coatings
- End products
- Clay-based eco-friendly paint,Ceramic glaze pigments,Dna extraction kits,Conductive silver paste,Water-based emulsions,Lithium-ion battery electrodes,Rtv silicones,Natural food colorants,Industrial adhesives,Commercial printing inks,Carbon black powder,Anti-aging skin creams,Carbon nanotube dispersion,Thermoplastic road markings,Tile printing inks,Drug nanoparticles,Automotive base coat,Automotive clear coat,Car body filler,Omega-3 fish oil supplements,Silica polishing compounds,Anode slurries,Digital printing inkjet cartridges,Uv-resistant wood stains,Synthetic latex,Non-stick frying pan coatings,Curry paste,Exterior wall paints,Metal primers,Advanced ceramic components,Herbicides
- Steps before
- Mixing,Predispersion,Pre-grinding,Preparation of raw materials,Batch formation
- Steps after
- Fine grinding,Filtration,Quality control,Packing,Storage
- Input ingredients
- slurries,raw materials,fertilizers,paint components,adhesives ingredients,anode and cathode materials,plant protection products,ceramic inks,textile inks,battery compounds,food additives,spice pastes,liquid crystal materials,cosmetic ingredients,pharmaceutical ingredients,pigments
- Output ingredients
- homogeneous distribution,high-quality dispersion,fine grinding,uniform consistency,stable suspension,homogeneous mixture,finished paints,finished coatings,emulsion paints,road marking paints,polished agents,polished surfaces,final food products,screen printing inks,digital industrial inks,natural paints,fully dispersed solutions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Capacity
- 0.05 - 2000 litres
- Control System
- CN / C / SC / PLC
- Product Capacity
- 25 - 1000 litres/hour
- Container Height Range
- 80 ‒ 140 cm
- Container Clamping Range
- Ø 60 ‒ 130 cm
- Weight
- 2800 kg
- Energy Usage per Batch
- 5–25 kWh
- Height Adjustment
- Electric
- Speed Adjustment
- Infinitely variable
- Temperature Regulation
- Double walled milling basket
- Nano Technology
- Fine grinding down to the nano scale
- Container Capacity
- 200 - 1250 litres
- Product Control
- Repeatable dispersion results
- Operational Parameters Display
- Speed,torque,power,product temperature
- Data Recording
- Graphical indication
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Height Measurement
- Adjustable working range
- Process Control
- PLC
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batch size
- Small to Large
- Homogenization
- Yes
- Machine footprint
- 220 x 420 x 260 cm (W x H x D)
- Container capacity
- 200 - 1250 litres
- Container height
- 80 - 140 cm
- Weight
- 2800 kg
- Height adjustment
- Electric
- Discharge method
- Control element for emptying the grinding basket
- Basket shape
- Torus shaped
- Stand type
- BK5 with integrated height adjustment
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Mechanical contraption / PLC-control
- Height adjustment method
- Electric
- Cover type
- Secure on container edge
- Scraper system
- Available for high viscous products
- Custom container compatibility
- Yes
- Temperature regulation
- Double walled milling basket
- Cooling system
- Restraint-guided
- Vacuum design option
- Available for solvent based products
- Discharge method
- Control element for emptying the grinding basket
- Stand design
- Robust,focus on functional and economic aspects