Efficient high-volume dissolver with scraper
For high-viscosity formulations, this advanced dissolver with integrated scraper ensures uniform agitation and prevents material buildup, crucial for maintaining consistency and quality in your batch processing operations.
Efficiently Disperses and Mixes Viscous Materials
The DISPERMAT® SC4 Dissolver from VMA-GETZMANN is engineered to address complex dispersion challenges in high-viscosity materials across diverse sectors such as agrochemical, automotive, and battery manufacturing. Utilizing a high-energy motor, it ensures uniform particle size reduction and blending. Ideal for delivering exceptional dispersion for products like lithium-ion battery slurries and architectural top coats, this dissolver effectively processes batches from 30 to 600 liters with a streamlined PLC control for seamless integration into automated production lines. Designed with a focus on energy efficiency, it reduces power consumption through optimized impeller speeds. Available with corrosion-resistant coatings and ATEX certification, it is adaptable for explosive environments, ensuring operational safety and reliability. The user-friendly design includes easy maintenance features and compatibility with CIP systems for rapid cleaning, ensuring minimal downtime and maximum productivity.
Benefits
- Enhances product quality through precise dispersion and mixing.
- Increases operational efficiency with reduced energy consumption.
- Supports large-scale production flexibility up to 600 liters.
- Ensures safe operation in explosive environments with ATEX certification.
- Simplifies cleaning and maintenance to minimize downtime.
- Applications
- Ceramics,Road marking paints,Printing inks,Building coatings,Food additives,Agrochemicals,Nanotechnology applications,Carbon materials,Artists' paints,Cosmetics,Fuel cells,Pharma,Adhesives,Automotive paints,Batteries
- End products
- Oled displays,Architectural top coats,Automotive base coats,Ceramic glazes,Natural food colorings,Nanoparticle drug formulations,Sunscreen lotions,Acrylic artist paints,Thermoplastic road line paints,Lithium-ion battery slurries,Proton exchange membrane fuel cells,Carbon black dispersion,Epoxy adhesives,Fertilizer granules,Digital printing inks
- Steps before
- Pre-dispersion,Material Mixing,Pigment Grinding,Raw Material Preparation,Pre-milling
- Steps after
- Fine Grinding,Quality Control,Packaging,Final Coating,Homogenization
- Input ingredients
- powders,granules,liquids,spices,slurries,color pigments,natural pigments,anodes materials,cathodes materials,food additives,pharmaceutical active ingredients,excipient particles,conductive coatings materials,ceramic pigments,nanotubes,adhesives components
- Output ingredients
- homogeneous mixtures,dispersed slurries,high-quality coatings,fine grinding spices,stabilized dispersions,processed ceramic products,uniform adhesive products,homogeneous pharmaceutical formulations
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Volume
- 0.05 - 2000 litres
- Control Type
- CN / C / SC / PLC
- Speed
- Up to 20,000 rpm
- ATEX Certification
- Available
- Vacuum Design Option
- Available
- Die Size
- Ø 20 - 350 mm
- Milling Beads Size
- Ø 0.1 - 3.3 mm
- Milling System Volume
- 0.05 - 2 litres
- Vacuum Pump Type
- MZ 2C NT,MZ 2C EX
- Batch Size
- 30 - 600 litres
- Torque Measurement
- TMS© Torque Meter
- Automation
- PLC-controlled
- Abrasion Protection
- Available
- Rotary-Stator Homogenizer Volume
- 0.5 - 200 litres
- Container Type
- Single-walled / Double-walled
- Shaft Adapter
- Available
- Operating Speed
- Infinitely adjustable
- Efficiency
- High-grade ceramic materials
- Discharge Method
- Manual / Auto
- Cleaning Method
- Sterilizable
- Coating Available
- Yes
- Air incorporation control
- Vacuum-based
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- Manual / Cleanable
- Cleaning method
- CIP / Manual
- Changeover time
- Minimized due to modularity
- Energy efficiency
- Optimized for specific processes
- Abrasion resistance
- High
- Suitable for frequent use
- Biological compatibility
- Suitable for use in agrochemistry and cosmetics
- Cleanability
- Easy to clean with CIP
- Corrosive resistance (e.g.,acids)
- Compatible with corrosive materials
- Density/particle size
- Accommodates various densities and particle sizes
- Agglomeration risk management
- N/A
- Basket size
- 50–1600 litres
- Tank shape
- Double-walled / Swiveling
- Feed method
- Manual / Automatic
- Discharge method
- Manual / Automatic
- Control panel type
- PLC / CN / C
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Modular quick-change systems
- Dissolver type
- ATEX,Vacuum,with scraper
- Bead mill type
- Horizontal,ATEX
- Basket mill type
- Vacuum,ATEX,2 in 1
- Blade/impeller type
- Butterfly,Propeller,Inclined blade
- Container type
- Single-walled,Double-walled
- Pump type
- Vacuum pump,External pump
- Grinding system type
- Zirconium oxide,Silicon carbide