Explosion-proof dissolver for high-viscosity products
Optimized for safely processing high-viscosity products, this explosion-proof dissolver ensures thorough mixing and homogeneity in volatile environments, enhancing safety and precision in your production line. Ideal for critical operations requiring reliable handling of dense and reactive materials.
Dispenses and Homogenizes High-Viscosity Substances
The DISPERMAT® SCA5-EX from VMA-GETZMANN is an explosion-proof disperser designed to excel in high-viscosity applications. Featuring a powerful scraper system, it efficiently disperses agrochemicals, automotive paints, and adhesives, ensuring homogeneous particle distribution. With a capacity range of 80 to 1000 liters, it integrates seamlessly into both batch and continuous processes, supported by an electric height-adjustable BK5 stand for flexible operations. Its PLC-controlled system allows precise monitoring and adjustment with optional features like LED lighting and temperature sensors. Constructed with corrosion-resistant materials, it offers low maintenance needs and adheres to ATEX compliance standards, making it ideal for demanding industrial environments.
Benefits
- Ensures consistent product quality by delivering uniform particle dispersion in high-viscosity materials.
- Enhances operational safety in explosive environments due to ATEX certification.
- Minimizes maintenance with a robust scraper system, reducing downtime.
- Offers flexible production capabilities with electric height adjustment for various container sizes.
- Optimizes process control and efficiency with precise PLC system management.
- Applications
- Sealants,Primers,Cosmetics,Automotive paints,Printing inks,Emulsion paints,Carbon materials,Fuel cells,Ceramic pigments,Architectural coatings,Batteries,Artist colors,Wood coatings,Agrochemicals,Technical ceramics,Food products,Pharmaceuticals,Polishing agents,Bioactive compounds,Adhesives
- End products
- Oil paints,Fire-retardant wood stain,Tile glazes,Pesticides,Base coat paint for cars,Lithium-ion battery slurries,Clear coat automotive finish,House paint,Dye-sublimation inks,Industrial sealants,Anti-aging serums,Structural adhesive films,Active pharmaceutical ingredients,Proton exchange membranes,Vitamin-enriched powders,Food colorants,Nanoparticles for drug delivery,Diamond paste polishing compounds,Watercolors,Ceramic filters,Carbon black masterbatch,Spice extracts,Varnish for wood floors,Graphite anode materials,Anode and cathode catalysts,Emulsion wall coatings,Fungicides,Moisturizing creams,Water-based primers,Digital textile inks,Herbicides
- Steps before
- Mixing,Premixing,Raw material preparation,Pre-dispersion,Slurry preparation,Pigment grinding
- Steps after
- Packaging,Quality control,Final product testing,Coating application,Filling,Storage
- Input ingredients
- liquid phase,powdery component,active ingredients,excipients,color pigments,conductive additives,anode and cathode materials,conductive solid materials,adhesives,solvent-based paints,synthetic resins,ceramic pigments
- Output ingredients
- homogeneous distribution,high-quality dispersion,fine grinding,slurries,coatings,paints and varnishes,printing inks,emulsifying,mixing and dissolving,adhesive bonding,corrosion protection,color pigments,particles in nanometer range
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Speed
- 100 - 1270 rpm
- Torque
- 360 - 657 Nm
- Container Capacity
- 200 – 1250 litres
- Explosion Protection
- ATEX Zone 0/1/2
- Dispersion Repeatability
- Constant speed or power input
- Container Height Adjustment
- Electric
- Stand Dimensions
- 220 x 420 x 260 cm
- Weight
- 2800 kg
- Temperature Classes
- T1 to T6
- Safety Module
- TÜV Certified,DISPERSAFE®
- Data Connectivity
- USB
- Software Support
- WINDISP 7©
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- CN / C / SC / PLC
- Cleaning method
- CIP / Manual
- Energy efficiency
- High efficiency
- Height adjustment
- Electric
- Container capacity
- 200 ‒ 1250 litres
- Process control options
- C technology / SC technology / PLC technology
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Directive 2014/34/EU
- ATEX 100a
- Directive 2006/42/EC
- Integrated safety equipment
- TÜV Certification
- EN ISO 13849-1
- Made in Germany
- Since 1972
- Machine footprint
- 220 x 420 x 260 cm
- Container capacity
- 200 ‒ 1250 litres
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Weight
- 2800 kg
- Discharge method
- Scraper system
- Control panel type
- PLC / C / SC
- Stand type
- BK5 with electric height adjustment
- Control panel type
- PLC / Digital
- Integration possibilities
- Modular systems / Adaptable
- Height adjustment
- Electric
- Scraper arm adjustment
- Spring pressure / Exchangeable