Explosion-proof dissolver for production applications
Ensure safety and efficiency in volatile environments with a robust, explosion-proof dissolver engineered for precise dispersion and mixing processes across various production applications.
Disperses and Homogenizes Hazardous Material Formulations
The DISPERMAT® SC4-EX from VMA-GETZMANN is a versatile, explosion-proof production dissolver engineered for safe and efficient mixing in hazardous environments. Utilizing a robust telescopic stand and electric height adjustment, it provides precise control for dispersion and homogenization. It’s ideal for creating consistent products such as automotive paints, adhesives, and pharmaceutical suspensions. With a processing capacity of 30 to 600 liters, this dissolver offers flexible batch operations suited for various scales. Integrated with PLC control technology, it ensures easy operation and consistent results, with options for remote monitoring. Fabricated to withstand harsh conditions, it meets ATEX safety requirements for operations in explosive atmospheres, ensuring reliability and safety. The system also supports energy efficiency through optimized motor usage, reducing energy consumption by up to 20%. Its modular design allows for easy integration with accessories like the VH4 Vacuum Dispersion System, expanding its versatility across industries. For maintenance, it comes with user-friendly features, and VMA-GETZMANN offers customization options for specific production needs.
Benefits
- Enhances safety in hazardous areas with ATEX-certified design.
- Optimizes energy use, reducing costs through variable-speed control.
- Ensures consistent product quality across diverse industries.
- Minimizes manual intervention with automated PLC operations.
- Flexible integration with modular systems for expanding production capabilities.
- Applications
- Ceramics,Printing inks,Agrochemicals,Polishing agents,Carbon materials,Coatings,Cosmetics,Adhesives,Food products,Industrial chemicals,Batteries,Pharmaceuticals
- End products
- Battery slurry,Spice pastes,Dental polishing paste,Road marking paints,Ceramic glazes,Recycled carbon black,Corrosion inhibitors,Silicone sealants,Skin creams,Conductive paint additives,Automotive paints,Seed treatment formulations,Wood adhesives,Antibiotic suspensions,Lipsticks
- Steps before
- Mixing,Pre-dispersing,Grinding,Homogenization
- Steps after
- Filling,Packaging,Quality Assurance,Storage
- Input ingredients
- paints,varnishes,pigments,additives,printing inks,chemicals,plastics,construction chemistry materials,adhesives,slurries,high-viscosity products,pigment dispersions
- Output ingredients
- homogeneous liquid mixes,processed inks,smooth coatings,even dispersions
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- ATEX Certified
- II 2G Ex h IIB T3 Gb
- Container Size
- Up to 750 litres
- Speed
- 100 – 2200 rpm
- Torque
- 10 – 215 Nm
- Height Adjustment
- Electric
- Modular System
- Interchangeable accessories
- Automation
- Process control options
- Safety Features
- TÜV CERTIFIED Safety Module (EN ISO 13849-1)
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Material Compatibility
- Explosion-proof
- Software
- WINDISP© 7 for data documentation
- Explosion protection
- ATEX Zone 0/1/2
- Height adjustment
- Electric
- Process control
- Repeatable dispersion results
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 0.05 - 2000 liters
- Mixing type
- High-shear,Batch,Inline
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Directive 2014/34/EU
- Yes
- TÜV Certification
- EN ISO 13849-1
- Work safe directive
- 2006/42/EC
- Machine footprint
- 140 x 375 x 170 cm
- Container capacity
- 75 - 750 litres
- Height adjustment
- Electric
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Control panel type
- PLC / CN / C / SC
- Height adjustment
- Electric
- Modular systems
- Yes (Basket Mill,Vacuum Dispersion,Rotor-Stator)
- Product feed system
- Standard
- Integration with Windisp software
- Yes
- C-Technology
- Process control
- DISPERWHEEL®
- Speed adjustment
- DISPERSAFE®
- Safety module
- Explosion protection
- ATEX ZONE 0/1/2
- Lighting options for container cover
- LED